| Assessment Year | 2011 |
|---|---|
| Principal Product | Nickel products and Extruded tubes |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3431: Enameled Iron and Metal Sanitary Ware |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
200,000
ft2
|
| Annual Production | 44,100,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,521,814 | 52,368,000 |
kWh
|
$0.029 |
| Electricity Demand | $1,707,695 | 128,616 |
kW-mo/yr
|
$13.28 |
| Natural Gas | $1,087,252 | 180,477 |
MMBtu
|
$6.02 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $249,644 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $81,925 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $74,991 | $209,000 | - | - |
$74,991
-
MMBtu
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $45,746 | $80,800 |
$25,512
894,218
kWh
|
$20,234
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $40,236 | $60,550 |
$22,964
804,894
kWh
|
$17,272
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $12,157 | $24,000 |
$6,779
237,600
kWh
|
$5,378
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $11,317 | $815 |
$6,582
230,695
kWh
|
$5,215
-
kW-mo/yr
|
- | $(-480.0) | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,763 | $1,000 | - | - |
$9,783
-
MMBtu
|
$(-20.0) | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $8,107 | $9,060 |
$4,522
158,515
kWh
|
$3,585
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $8,061 | $8,550 | - | - |
$8,061
-
MMBtu
|
- | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $7,253 | $2,000 |
$4,278
149,951
kWh
|
$3,395
-
kW-mo/yr
|
- | $(-420.0) | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,120 | $700 |
$3,969
139,114
kWh
|
$3,151
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $5,623 | $1,890 | - | - |
$5,623
-
MMBtu
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $5,254 | $3,010 |
$2,932
102,781
kWh
|
$2,322
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,404 | - |
$3,600
126,187
kWh
|
$2,704
-
kW-mo/yr
|
- | - | $(-1,900.0) | |
| 14 | 2.7224: Reduce space conditioning during non-working hours | $4,082 | $600 | - | - |
$4,082
-
MMBtu
|
- | - | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,154 | $25 |
$1,203
42,161
kWh
|
$951
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,125 | $3,000 |
$1,188
41,628
kWh
|
$937
-
kW-mo/yr
|
- | - | - | |
| 17 | 2.4235: Remove or close off unneeded compressed air lines | $860 | - |
$860
30,141
kWh
|
- | - | - | - | |
| 18 | 2.7135: Install occupancy sensors | $391 | $770 |
$391
13,713
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $249,644 | $405,770 |
$84,780
2,971,598
kWh
|
$65,144
-
kW-mo/yr
|
$102,540
-
MMBtu
|
$(-920.0) | $(-1,900.0) | ||
| TOTAL IMPLEMENTED | $81,925 | $65,690 |
$38,996
1,366,815
kWh
|
$29,984
-
kW-mo/yr
|
$13,865
-
MMBtu
|
$(-920.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs