| Assessment Year | 2011 |
|---|---|
| Principal Product | casting and mechanical metal forming presses |
| NAICS | 333517: Machine Tool Manufacturing |
| SIC | 3542: Machine Tools, Metal Forming Types |
| Sales Range | $100 M to 500M |
| # of Employees | 272 |
| Plant Area |
332,940
ft2
|
| Annual Production | 13,000
pieces
|
| Production Hrs. Annual | 7,280
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $852,859 | 19,326,229 |
kWh
|
$0.044 |
| Electricity Demand | $143,025 | 15,102 |
kW-mo/yr
|
$9.47 |
| Electricity Fees | $38,879 | - |
|
- |
| Natural Gas | $333,347 | 48,370 |
MMBtu
|
$6.89 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,272 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,834 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $34,892 | $74,207 |
$28,954
623,731
kWh
|
$5,938
-
kW-mo/yr
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $9,712 | $42,275 | - | - |
$9,712
-
MMBtu
|
- | |
| 03 | 2.2437: Recover waste heat from equipment | $8,998 | $3,390 | - | - |
$8,998
-
MMBtu
|
- | |
| 04 | 2.4156: Establish a preventative maintenance program | $6,867 | $637 |
$6,360
138,114
kWh
|
$680
-
kW-mo/yr
|
- | $(-173.0) | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,786 | $1,000 | - | - |
$6,915
-
MMBtu
|
$(-129.0) | |
| 06 | 2.7424: Shade windows from summer sun | $5,176 | $81,597 | - | - |
$5,176
-
MMBtu
|
- | |
| 07 | 2.7135: Install occupancy sensors | $4,250 | $1,260 |
$2,773
59,155
kWh
|
$1,477
-
kW-mo/yr
|
- | - | |
| 08 | 2.7224: Reduce space conditioning during non-working hours | $4,132 | $2,518 | - | - |
$4,132
-
MMBtu
|
- | |
| 09 | 4.454: Modify startup/shutdown times | $3,115 | $975 |
$837
18,279
kWh
|
- |
$2,278
-
MMBtu
|
- | |
| 10 | 2.4235: Remove or close off unneeded compressed air lines | $2,890 | $258 |
$2,890
63,136
kWh
|
- | - | - | |
| 11 | 3.6126: Direct waste gasses to boiler combustion air | $2,312 | $11,063 | - | - |
$2,312
-
MMBtu
|
- | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $2,161 | $955 |
$2,161
47,205
kWh
|
- | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,509 | $5,031 |
$1,437
31,310
kWh
|
$72
-
kW-mo/yr
|
- | - | |
| 14 | 2.2136: Install / repair insulation on steam lines | $472 | $564 | - | - |
$472
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $93,272 | $225,730 |
$45,412
980,930
kWh
|
$8,167
-
kW-mo/yr
|
$39,995
-
MMBtu
|
$(-302.0) | ||
| TOTAL IMPLEMENTED | $24,834 | $84,467 |
$10,087
219,529
kWh
|
$680
-
kW-mo/yr
|
$14,369
-
MMBtu
|
$(-302.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs