| Assessment Year | 2011 |
|---|---|
| Principal Product | Gray Cast Iron |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 45 |
| Plant Area |
68,000
ft2
|
| Annual Production | 4,830,211
lb
|
| Production Hrs. Annual | 1,632
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $166,367 | 1,840,924 |
kWh
|
$0.090 |
| Electricity Fees | $210 | - |
|
- |
| Natural Gas | $61,968 | 5,130 |
MMBtu
|
$12.08 |
| Coal | $142,290 | 8,629 |
MMBtu
|
$16.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $43,792 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,797 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Coal Savings | Personnel Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $28,849 | $68,420 | - |
$12,549
-
MMBtu
|
- | $16,300 | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,755 | - |
$3,755
41,554
kWh
|
- | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,339 | $48 |
$2,339
25,888
kWh
|
- | - | - | |
| 04 | 2.4151: Develop a repair/replace policy | $1,845 | $902 |
$1,989
22,013
kWh
|
- | $(-144.0) | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,826 | $1,230 |
$1,826
20,201
kWh
|
- | - | - | |
| 06 | 2.4157: Establish a predictive maintenance program | $1,463 | $1,000 |
$1,999
22,123
kWh
|
- | $(-536.0) | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $1,225 | $3,816 |
$1,225
13,559
kWh
|
- | - | - | |
| 08 | 2.4224: Upgrade controls on compressors | $733 | $1,600 |
$733
8,110
kWh
|
- | - | - | |
| 09 | 2.7135: Install occupancy sensors | $709 | $592 |
$709
7,847
kWh
|
- | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $653 | $395 |
$653
7,231
kWh
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $395 | $360 |
$395
4,371
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $43,792 | $78,363 |
$15,623
172,897
kWh
|
$12,549
-
MMBtu
|
$(-680.0) | $16,300 | ||
| TOTAL IMPLEMENTED | $9,797 | $2,310 |
$10,477
115,949
kWh
|
- | $(-680.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Coal Savings | Personnel Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs