Assessment Year | 2011 |
---|---|
Principal Product | Recycled Rubber Polymers |
NAICS | 325211: Plastics Material and Resin Manufacturing |
SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
Sales Range | $10 M to 50M |
# of Employees | 78 |
Plant Area |
300,000
ft2
|
Annual Production | 80,000,000
lb
|
Production Hrs. Annual | 7,200
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $393,153 | 5,685,000 |
kWh
|
$0.069 |
Electricity Demand | $124,001 | 15,500 |
kW-mo/yr
|
$8.00 |
Electricity Fees | $8,424 | - |
|
- |
Natural Gas | $106,532 | 13,788 |
MMBtu
|
$7.73 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $54,757 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $12,000 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $29,044 | $18,250 |
$23,884
386,726
kWh
|
$5,160
-
kW-mo/yr
|
- | - | |
02 | 2.7242: Change zone reheat coils to variable air volume boxes | $9,494 | $17,598 |
$8,062
130,534
kWh
|
$1,432
-
kW-mo/yr
|
- | - | |
03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,167 | $1,000 | - | - |
$4,205
-
MMBtu
|
$(-38.0) | |
04 | 2.4157: Establish a predictive maintenance program | $3,049 | $2,000 |
$2,673
43,281
kWh
|
$576
-
kW-mo/yr
|
- | $(-200.0) | |
05 | 2.4151: Develop a repair/replace policy | $2,822 | $1,150 |
$2,814
45,559
kWh
|
$608
-
kW-mo/yr
|
- | $(-600.0) | |
06 | 2.4221: Install compressor air intakes in coolest locations | $1,969 | $920 |
$1,617
26,187
kWh
|
$352
-
kW-mo/yr
|
- | - | |
07 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $1,500 | $2,875 | - | - |
$1,500
-
MMBtu
|
- | |
08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,008 | $50 |
$832
13,471
kWh
|
$176
-
kW-mo/yr
|
- | - | |
09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $954 | $363 |
$786
12,730
kWh
|
$168
-
kW-mo/yr
|
- | - | |
10 | 2.2136: Install / repair insulation on steam lines | $750 | $329 | - | - |
$750
-
MMBtu
|
- | |
TOTAL RECOMMENDED | $54,757 | $44,535 |
$40,668
658,488
kWh
|
$8,472
-
kW-mo/yr
|
$6,455
-
MMBtu
|
$(-838.0) | ||
TOTAL IMPLEMENTED | $12,000 | $4,563 |
$7,105
115,041
kWh
|
$1,528
-
kW-mo/yr
|
$4,205
-
MMBtu
|
$(-838.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs