ITAC Assessment: WV0422
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ITAC Assessment: WV0422
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Assessment Year 2011
Principal Product Recycled Rubber Polymers
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 300,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $393,153 5,685,000
kWh
Electricity Demand $124,001 15,500
kW-mo/yr
Electricity Fees $8,424 -
Natural Gas $106,532 13,788
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,757 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $29,044 $18,250 $23,884
386,726
kWh
$5,160
-
kW-mo/yr
- -
02 2.7242: Change zone reheat coils to variable air volume boxes $9,494 $17,598 $8,062
130,534
kWh
$1,432
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $4,167 $1,000 - - $4,205
-
MMBtu
$(-38.0)
04 2.4157: Establish a predictive maintenance program $3,049 $2,000 $2,673
43,281
kWh
$576
-
kW-mo/yr
- $(-200.0)
05 2.4151: Develop a repair/replace policy $2,822 $1,150 $2,814
45,559
kWh
$608
-
kW-mo/yr
- $(-600.0)
06 2.4221: Install compressor air intakes in coolest locations $1,969 $920 $1,617
26,187
kWh
$352
-
kW-mo/yr
- -
07 2.2426: Use waste heat from flue gases to heat space conditioning air $1,500 $2,875 - - $1,500
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,008 $50 $832
13,471
kWh
$176
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $954 $363 $786
12,730
kWh
$168
-
kW-mo/yr
- -
10 2.2136: Install / repair insulation on steam lines $750 $329 - - $750
-
MMBtu
-
TOTAL RECOMMENDED $54,757 $44,535 $40,668
658,488
kWh
$8,472
-
kW-mo/yr
$6,455
-
MMBtu
$(-838.0)
TOTAL IMPLEMENTED $12,000 $4,563 $7,105
115,041
kWh
$1,528
-
kW-mo/yr
$4,205
-
MMBtu
$(-838.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs