ITAC Assessment: WV0421
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ITAC Assessment: WV0421
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Assessment Year 2011
Principal Product Projectiles
NAICS 332993: Ammunition (except Small Arms) Manufacturing
SIC 3483: Ammunition, Except for Small Arms
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 100,000
ft2
Annual Production 3,500,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $329,076 3,426,800
kWh
Electricity Demand $62,001 9,568
kW-mo/yr
Natural Gas $95,969 10,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $118,149 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,163

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $32,602 $33,993 $29,420
306,366
kWh
$3,182
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $28,118 $28,554 $25,377
264,262
kWh
$2,741
-
kW-mo/yr
- -
03 2.2514: Cover open tanks $15,551 $3,659 - - $15,551
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $6,529 $2,469 - - $6,529
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $5,567 $10,314 - - $5,567
-
MMBtu
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,339 $3,000 $4,821
50,204
kWh
$518
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $4,203 $841 $4,231
44,056
kWh
$460
-
kW-mo/yr
- $(-488.0)
08 2.2511: Insulate bare equipment $4,166 $1,910 - - $4,166
-
MMBtu
-
09 2.4221: Install compressor air intakes in coolest locations $4,091 $1,163 $3,689
38,410
kWh
$402
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $3,731 $21 $3,368
35,077
kWh
$363
-
kW-mo/yr
- -
11 2.2426: Use waste heat from flue gases to heat space conditioning air $2,484 $8,964 - - $2,484
-
MMBtu
-
12 2.4157: Establish a predictive maintenance program $2,007 $3,000 $2,221
23,130
kWh
$240
-
kW-mo/yr
- $(-454.0)
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,849 $386 $1,668
17,373
kWh
$181
-
kW-mo/yr
- -
14 2.4239: Eliminate or reduce compressed air usage $1,352 $1,551 $1,352
14,079
kWh
- - -
15 2.6218: Turn off equipment when not in use $294 $241 $210
2,190
kWh
- $84
-
MMBtu
-
16 2.6218: Turn off equipment when not in use $266 $191 $313
3,259
kWh
- $(-47.0)
-
MMBtu
-
TOTAL RECOMMENDED $118,149 $100,257 $76,670
798,406
kWh
$8,087
-
kW-mo/yr
$34,334
-
MMBtu
$(-942.0)
TOTAL IMPLEMENTED $51,163 $37,613 $37,388
389,347
kWh
$3,985
-
kW-mo/yr
$10,732
-
MMBtu
$(-942.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs