| Assessment Year | 2004 |
|---|---|
| Principal Product | High Percision Cutting Tools |
| NAICS | 333515: Cutting Tool and Machine Tool Accessory Manufacturing |
| SIC | 3541: Machine Tools, Metal Cutting Types |
| Sales Range | $50 M to 100M |
| # of Employees | 260 |
| Plant Area |
115,000
ft2
|
| Annual Production | 2,600,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $252,226 | 7,748,900 |
kWh
|
$0.033 |
| Electricity Demand | $152,511 | 16,611 |
kW-mo/yr
|
$9.18 |
| Electricity Fees | $69,539 | - |
|
- |
| Natural Gas | $43,830 | 5,541 |
MMBtu
|
$7.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $30,606 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,130 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,014 | $26,070 |
$9,532
278,712
kWh
|
$4,482
-
kW-mo/yr
|
- | |
| 02 | 2.7251: Reduce air conditioning load by evaporating water from roof | $4,976 | $28,750 |
$2,964
86,668
kWh
|
$2,012
-
kW-mo/yr
|
- | |
| 03 | 2.7221: Lower temperature during the winter season and vice-versa | $4,832 | - | - | - |
$4,832
-
MMBtu
|
|
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,353 | $5,780 |
$2,353
68,789
kWh
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $1,484 | $896 |
$1,019
28,917
kWh
|
$465
-
kW-mo/yr
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,293 | - |
$879
25,718
kWh
|
$414
-
kW-mo/yr
|
- | |
| 07 | 2.2621: Modify refrigeration system to operate at a lower pressure | $1,075 | $4,000 |
$731
21,384
kWh
|
$344
-
kW-mo/yr
|
- | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $579 | - | - |
$579
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $30,606 | $65,496 |
$17,478
510,188
kWh
|
$8,296
-
kW-mo/yr
|
$4,832
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $5,130 | $6,676 |
$4,251
123,424
kWh
|
$879
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs