| Assessment Year | 2010 |
|---|---|
| Principal Product | Clay Products |
| NAICS | 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing |
| SIC | 3262: Vitreous China Table and Kitchen Articles |
| Sales Range | $100 M to 500M |
| # of Employees | 800 |
| Plant Area |
1,595,558
ft2
|
| Annual Production | 21,600,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $597,785 | 20,799,700 |
kWh
|
$0.029 |
| Electricity Demand | $598,676 | 45,643 |
kW-mo/yr
|
$13.12 |
| Natural Gas | $3,198,041 | 472,336 |
MMBtu
|
$6.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $517,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $107,871 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $138,747 | $25,000 | - | - |
$139,137
-
MMBtu
|
$(-390.0) | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $81,321 | $88,248 | - | - |
$81,321
-
MMBtu
|
- | |
| 03 | 2.2424: Use heat in flue gases to preheat products or materials | $69,991 | $24,464 |
$(-1,152.0)
(-40,086)
kWh
|
$(-2,020.0)
-
kW-mo/yr
|
$73,163
-
MMBtu
|
- | |
| 04 | 2.2424: Use heat in flue gases to preheat products or materials | $44,522 | $17,594 |
$(-485.0)
(-16,889)
kWh
|
$(-420.0)
-
kW-mo/yr
|
$45,427
-
MMBtu
|
- | |
| 05 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $35,021 | $47,775 |
$(-2,259.0)
(-78,616)
kWh
|
$(-1,417.0)
-
kW-mo/yr
|
$38,697
-
MMBtu
|
- | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $33,207 | $16,040 | - |
$33,207
-
kW-mo/yr
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $22,652 | $9,549 | - | - |
$22,652
-
MMBtu
|
- | |
| 08 | 2.4157: Establish a predictive maintenance program | $17,763 | $2,000 |
$10,070
350,384
kWh
|
$8,646
-
kW-mo/yr
|
- | $(-953.0) | |
| 09 | 2.4151: Develop a repair/replace policy | $15,821 | $1,715 |
$8,757
304,682
kWh
|
$7,688
-
kW-mo/yr
|
- | $(-624.0) | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,568 | $19,614 |
$7,047
245,195
kWh
|
$6,521
-
kW-mo/yr
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,872 | $35,956 |
$5,283
183,815
kWh
|
$5,589
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $9,456 | $5,095 |
$5,035
175,197
kWh
|
$4,421
-
kW-mo/yr
|
- | - | |
| 13 | 2.2437: Recover waste heat from equipment | $6,837 | $3,870 |
$(-108.0)
(-3,752)
kWh
|
$(-184.0)
-
kW-mo/yr
|
$7,129
-
MMBtu
|
- | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,456 | $621 |
$3,438
119,635
kWh
|
$3,018
-
kW-mo/yr
|
- | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,931 | - |
$3,476
120,959
kWh
|
$2,455
-
kW-mo/yr
|
- | - | |
| 16 | 2.4235: Remove or close off unneeded compressed air lines | $4,116 | - |
$4,116
143,199
kWh
|
- | - | - | |
| 17 | 2.4239: Eliminate or reduce compressed air usage | $866 | $2,717 |
$459
15,971
kWh
|
$407
-
kW-mo/yr
|
- | - | |
| 18 | 2.4312: Improve lubrication practices | $370 | $466 |
$111
3,857
kWh
|
$259
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $517,517 | $300,724 |
$43,788
1,523,551
kWh
|
$68,170
-
kW-mo/yr
|
$407,526
-
MMBtu
|
$(-1,967.0) | ||
| TOTAL IMPLEMENTED | $107,871 | $77,733 |
$47,792
1,662,894
kWh
|
$39,004
-
kW-mo/yr
|
$22,652
-
MMBtu
|
$(-1,577.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs