| Assessment Year | 2010 |
|---|---|
| Principal Product | Thermoplastics resins |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
200,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $728,201 | 11,745,600 |
kWh
|
$0.062 |
| Electricity Demand | $215,647 | 26,956 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $165,514 | 14,148 |
MMBtu
|
$11.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $91,992 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,139 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6124: Establish equipment maintenance schedule | $34,786 | $29,500 |
$7,286
117,493
kWh
|
- | - | - | $27,500 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $22,811 | $46,085 |
$18,131
292,433
kWh
|
$4,680
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $10,416 | $8,214 |
$8,175
131,850
kWh
|
$2,112
-
kW-mo/yr
|
$129
-
MMBtu
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $6,314 | $1,220 |
$5,898
95,134
kWh
|
$1,496
-
kW-mo/yr
|
- | $(-1,080.0) | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $4,608 | $3,000 |
$4,424
71,351
kWh
|
$1,144
-
kW-mo/yr
|
- | $(-960.0) | - | |
| 06 | 2.2628: Utilize a less expensive cooling method | $3,780 | $4,485 |
$2,988
48,200
kWh
|
$792
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $3,311 | $7,750 | - | - |
$3,311
-
MMBtu
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,656 | $1,188 |
$2,094
33,776
kWh
|
$562
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,334 | $1,500 | - | - |
$2,469
-
MMBtu
|
$(-135.0) | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $976 | $1,290 |
$824
13,288
kWh
|
$152
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $91,992 | $104,232 |
$49,820
803,525
kWh
|
$10,938
-
kW-mo/yr
|
$5,909
-
MMBtu
|
$(-2,175.0) | $27,500 | ||
| TOTAL IMPLEMENTED | $49,139 | $61,207 |
$38,722
624,544
kWh
|
$9,994
-
kW-mo/yr
|
$2,598
-
MMBtu
|
$(-2,175.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs