| Assessment Year | 2010 |
|---|---|
| Principal Product | fuel and oil additives |
| NAICS | 325520: Adhesive Manufacturing |
| SIC | 2891: Adhesives and Sealants |
| Sales Range | $100 M to 500M |
| # of Employees | 80 |
| Plant Area |
100,000
ft2
|
| Annual Production | 6,500,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $334,145 | 5,248,800 |
kWh
|
$0.064 |
| Electricity Demand | $67,047 | 10,346 |
kW-mo/yr
|
$6.48 |
| Natural Gas | $295,121 | 26,892 |
MMBtu
|
$10.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $66,029 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,627 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $15,244 | $30,500 | - | - |
$15,244
-
MMBtu
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,496 | $2,500 | - | - |
$8,616
-
MMBtu
|
$(-120.0) | |
| 03 | 2.2437: Recover waste heat from equipment | $8,288 | $2,374 | - | - |
$8,288
-
MMBtu
|
- | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $8,114 | $22,200 | - | - |
$8,114
-
MMBtu
|
- | |
| 05 | 2.4314: Use synthetic lubricant | $7,111 | $2,160 |
$6,243
98,069
kWh
|
$868
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $4,926 | $4,530 |
$4,323
67,913
kWh
|
$603
-
kW-mo/yr
|
- | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $4,558 | $1,000 |
$4,389
68,950
kWh
|
$609
-
kW-mo/yr
|
- | $(-440.0) | |
| 08 | 2.4151: Develop a repair/replace policy | $3,797 | $830 |
$3,752
58,931
kWh
|
$525
-
kW-mo/yr
|
- | $(-480.0) | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,776 | $1,360 |
$3,316
52,084
kWh
|
$460
-
kW-mo/yr
|
- | - | |
| 10 | 2.4312: Improve lubrication practices | $1,031 | $938 |
$895
14,064
kWh
|
$136
-
kW-mo/yr
|
- | - | |
| 11 | 2.7447: Install vinyl strip / high speed / air curtain doors | $688 | $280 | - | - |
$688
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $66,029 | $68,672 |
$22,918
360,011
kWh
|
$3,201
-
kW-mo/yr
|
$40,950
-
MMBtu
|
$(-1,040.0) | ||
| TOTAL IMPLEMENTED | $20,627 | $5,690 |
$11,457
179,965
kWh
|
$1,594
-
kW-mo/yr
|
$8,616
-
MMBtu
|
$(-1,040.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs