| Assessment Year | 2010 |
|---|---|
| Principal Product | PVC fill media for cooling tower and waste water treatment |
| NAICS | 333999: All Other Miscellaneous General Purpose Machinery Manufacturing |
| SIC | 3559: Special Industry Machinery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 92 |
| Plant Area |
120,000
ft2
|
| Annual Production | 22,000,000
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $180,561 | 4,570,983 |
kWh
|
$0.040 |
| Electricity Demand | $165,446 | 15,498 |
kW-mo/yr
|
$10.68 |
| Natural Gas | $48,630 | 4,461 |
MMBtu
|
$10.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,456 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,359 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $22,889 | $18,300 |
$(-358.0)
(-9,053)
kWh
|
- |
$23,597
-
MMBtu
|
$(-350.0) | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,304 | $42,420 |
$6,911
174,953
kWh
|
$5,393
-
kW-mo/yr
|
- | - | |
| 03 | 2.5123: Reduce fluid flow rates | $7,185 | $280 |
$4,034
102,114
kWh
|
$3,151
-
kW-mo/yr
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,064 | $15,400 |
$3,405
86,191
kWh
|
$2,659
-
kW-mo/yr
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,414 | $400 | - | - |
$3,414
-
MMBtu
|
- | |
| 06 | 2.7231: Use radiant heater for spot heating | $3,403 | $5,310 | - | - |
$3,403
-
MMBtu
|
- | |
| 07 | 2.2628: Utilize a less expensive cooling method | $2,505 | $14,000 |
$1,341
33,953
kWh
|
$1,164
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,467 | $3,614 |
$730
18,475
kWh
|
$737
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,409 | $835 |
$790
20,001
kWh
|
$619
-
kW-mo/yr
|
- | - | |
| 10 | 2.4311: Recover mechanical energy | $1,362 | $1,000 |
$945
23,935
kWh
|
$737
-
kW-mo/yr
|
- | $(-320.0) | |
| 11 | 2.7224: Reduce space conditioning during non-working hours | $1,335 | $1,070 | - | - |
$1,335
-
MMBtu
|
- | |
| 12 | 2.4151: Develop a repair/replace policy | $1,318 | $740 |
$941
23,816
kWh
|
$737
-
kW-mo/yr
|
- | $(-360.0) | |
| 13 | 2.4312: Improve lubrication practices | $413 | $465 |
$231
5,860
kWh
|
$182
-
kW-mo/yr
|
- | - | |
| 14 | 2.7492: Use proper thickness of insulation on building envelope | $388 | $1,735 | - | - |
$388
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $65,456 | $105,569 |
$18,970
480,245
kWh
|
$15,379
-
kW-mo/yr
|
$32,137
-
MMBtu
|
$(-1,030.0) | ||
| TOTAL IMPLEMENTED | $25,359 | $50,859 |
$13,561
343,293
kWh
|
$10,755
-
kW-mo/yr
|
$1,723
-
MMBtu
|
$(-680.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs