ITAC Assessment: DS0130
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ITAC Assessment: DS0130
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Assessment Year 1999
Principal Product Gear Drives
NAICS
n/a
SIC 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 161,700
ft2
Annual Production 170,000
pieces
Production Hrs. Annual 6,380
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $244,513 7,571,806
kWh
Electricity Demand $103,966 15,036
kW-mo/yr
Electricity Fees $21,332 -
Natural Gas $97,023 25,570
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,765 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,262

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,448 $7,644 $2,445
76,495
kWh
$1,003
-
kW-mo/yr
- - -
02 2.3132: Recharge batteries on during off-peak demand periods $988 $750 - $988
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $3,384 $2,175 - - $3,384
-
MMBtu
- -
04 2.6212: Turn off equipment during breaks, reduce operating time $1,845 $100 $1,845
57,737
kWh
- - - -
05 2.4221: Install compressor air intakes in coolest locations $1,359 $300 $969
30,188
kWh
$390
-
kW-mo/yr
- - -
06 2.2511: Insulate bare equipment $2,683 $756 $2,069
64,478
kWh
$614
-
kW-mo/yr
- - -
07 3.7137: Replace cloth rags with paper towels $42,908 $3,800 - - - - $42,908
08 2.4321: Upgrade obsolete equipment $1,750 $1,000 - - - $1,750 -
09 2.4321: Upgrade obsolete equipment $8,400 $55,000 - - - $8,400 -
TOTAL RECOMMENDED $66,765 $71,525 $7,328
228,898
kWh
$2,995
-
kW-mo/yr
$3,384
-
MMBtu
$10,150 $42,908
TOTAL IMPLEMENTED $56,262 $60,200 $2,814
87,925
kWh
$390
-
kW-mo/yr
- $10,150 $42,908
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs