| Assessment Year | 2010 |
|---|---|
| Principal Product | Plastic Injection Molded Products |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 100 |
| Plant Area |
55,000
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $140,741 | 2,265,750 |
kWh
|
$0.062 |
| Electricity Demand | $84,354 | 6,059 |
kW-mo/yr
|
$13.92 |
| Electricity Fees | $1,200 | - |
|
- |
| Natural Gas | $4,682 | 467 |
MMBtu
|
$10.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $43,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,824 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,346 | $55,900 |
$14,054
226,244
kWh
|
$6,292
-
kW-mo/yr
|
- | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $6,013 | $7,800 | - |
$6,013
-
kW-mo/yr
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,475 | $2,838 |
$2,250
36,215
kWh
|
$1,225
-
kW-mo/yr
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $3,087 | $625 |
$2,298
36,997
kWh
|
$1,029
-
kW-mo/yr
|
- | $(-240.0) | |
| 05 | 2.4311: Recover mechanical energy | $2,064 | $1,000 |
$1,724
27,751
kWh
|
$780
-
kW-mo/yr
|
- | $(-440.0) | |
| 06 | 2.2437: Recover waste heat from equipment | $1,693 | $985 | - | - |
$1,693
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,490 | $600 |
$1,029
16,560
kWh
|
$461
-
kW-mo/yr
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,480 | - |
$1,026
16,525
kWh
|
$454
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,292 | $3,520 |
$888
14,295
kWh
|
$404
-
kW-mo/yr
|
- | - | |
| 10 | 2.2611: Moderate cooling tower outlet temperature | $1,165 | $400 |
$1,165
18,759
kWh
|
- | - | - | |
| 11 | 2.2515: Use optimum thickness insulation | $1,139 | $625 |
$791
12,739
kWh
|
$348
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $544 | $690 |
$377
6,062
kWh
|
$167
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $43,788 | $74,983 |
$25,602
412,147
kWh
|
$17,173
-
kW-mo/yr
|
$1,693
-
MMBtu
|
$(-680.0) | ||
| TOTAL IMPLEMENTED | $10,824 | $7,583 |
$7,491
120,592
kWh
|
$3,573
-
kW-mo/yr
|
- | $(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs