| Assessment Year | 1997 |
|---|---|
| Principal Product | concrete forms |
| NAICS |
n/a
|
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $50 M to 100M |
| # of Employees | 185 |
| Plant Area |
395,000
ft2
|
| Annual Production | 19,000,000
lb
|
| Production Hrs. Annual | 4,335
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $89,004 | 3,587,339 |
kWh
|
$0.025 |
| Electricity Demand | $64,477 | 11,304 |
kW-mo/yr
|
$5.70 |
| Natural Gas | $69,230 | 9,981 |
MMBtu
|
$6.94 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,261,967 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,725 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $1,000,711 | $120,000 | - | - | - | $(-115,711.0) | - | $1,116,422 | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $186,892 | $520,000 |
$(-1,553.0)
(-62,134)
kWh
|
$(-1,385.0)
-
kW-mo/yr
|
- | $189,830 | - | - | |
| 03 | 4.111: Add equipment/ operators to reduce production bottleneck | $56,975 | $1,550 | - | - | - | $56,975 | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,339 | $45,630 |
$3,506
140,094
kWh
|
$4,833
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $389 | $864 |
$147
5,862
kWh
|
$242
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,715 | $563 |
$3,022
120,750
kWh
|
$2,693
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,696 | $7,000 | - | - |
$2,696
-
lb
|
- | - | - | |
| 08 | 3.1161: Eliminate/reduce an operation | $130 | - | - | - | - | - | $130 | - | |
| 09 | 3.5316: Contract a wood pallet recycling company | $120 | - | - | - |
$120
-
lb
|
- | - | - | |
| TOTAL RECOMMENDED | $1,261,967 | $695,607 |
$5,122
204,572
kWh
|
$6,383
-
kW-mo/yr
|
$2,816
-
lb
|
$131,094 | $130 | $1,116,422 | ||
| TOTAL IMPLEMENTED | $73,725 | $54,743 |
$6,528
260,844
kWh
|
$7,526
-
kW-mo/yr
|
$2,696
-
lb
|
$56,975 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs