ITAC Assessment: WV0405
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ITAC Assessment: WV0405
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Assessment Year 2010
Principal Product Window Balance Systems
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 100,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 4,080
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,442 1,748,670
kWh
Electricity Demand $16,974 6,346
kW-mo/yr
Electricity Fees $988 -
LPG $28,289 1,130
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,772 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,083

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,129 $42,755 $9,312
104,089
kWh
$817
-
kW-mo/yr
-
02 2.7231: Use radiant heater for spot heating $8,114 $4,540 - - $8,114
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,475 $4,751 $2,253
25,189
kWh
$222
-
kW-mo/yr
-
04 2.7314: Reduce ventilation air $1,892 $1,078 - - $1,892
-
MMBtu
05 2.4151: Develop a repair/replace policy $1,917 $804 $1,768
19,762
kWh
$149
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,359 $588 $1,250
13,970
kWh
$109
-
kW-mo/yr
-
07 2.2628: Utilize a less expensive cooling method $1,180 $10,000 $1,038
11,601
kWh
$142
-
kW-mo/yr
-
08 2.1113: Reduce combustion air flow to optimum $747 $1,000 - - $747
-
MMBtu
09 2.4221: Install compressor air intakes in coolest locations $398 $342 $366
4,089
kWh
$32
-
kW-mo/yr
-
10 2.4231: Reduce the pressure of compressed air to the minimum required $367 $27 $338
3,780
kWh
$29
-
kW-mo/yr
-
11 2.4235: Remove or close off unneeded compressed air lines $194 - $194
1,990
kWh
- -
TOTAL RECOMMENDED $28,772 $65,885 $16,519
184,470
kWh
$1,500
-
kW-mo/yr
$10,753
-
MMBtu
TOTAL IMPLEMENTED $25,083 $54,739 $13,153
147,028
kWh
$1,177
-
kW-mo/yr
$10,753
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs