| Assessment Year | 2010 |
|---|---|
| Principal Product | Ceramic Brick Refractory |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3297: Nonclay Refractories |
| Sales Range | $10 M to 50M |
| # of Employees | 165 |
| Plant Area |
263,270
ft2
|
| Annual Production | 4,875
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $697,275 | 15,695,025 |
kWh
|
$0.044 |
| Natural Gas | $2,598,207 | 338,719 |
MMBtu
|
$7.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,523,464 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $108,655 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $795,452 | $529,924 | - |
$795,452
-
MMBtu
|
|
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $464,158 | $180,000 | - |
$464,158
-
MMBtu
|
|
| 03 | 2.2437: Recover waste heat from equipment | $151,596 | $109,360 |
$(-4,320.0)
(-97,234)
kWh
|
$155,916
-
MMBtu
|
|
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $45,647 | $65,720 |
$45,647
1,027,382
kWh
|
- | |
| 05 | 2.7231: Use radiant heater for spot heating | $31,815 | $12,720 | - |
$31,815
-
MMBtu
|
|
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $27,235 | $6,000 |
$27,235
612,988
kWh
|
- | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,958 | $3,400 | - |
$3,958
-
MMBtu
|
|
| 08 | 2.4221: Install compressor air intakes in coolest locations | $3,603 | $1,272 |
$3,603
81,085
kWh
|
- | |
| TOTAL RECOMMENDED | $1,523,464 | $908,396 |
$72,165
1,624,221
kWh
|
$1,451,299
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $108,655 | $87,840 |
$72,882
1,640,370
kWh
|
$35,773
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs