| Assessment Year | 2009 |
|---|---|
| Principal Product | Recycled paper board |
| NAICS | 322130: Paperboard Mills |
| SIC | 2631: Paperboard Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
160,000
ft2
|
| Annual Production | 35,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $517,419 | 18,874,575 |
kWh
|
$0.027 |
| Electricity Demand | $441,292 | 36,732 |
kW-mo/yr
|
$12.01 |
| Coal | $918,051 | 215,964 |
MMBtu
|
$4.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $678,547 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $102,580 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $404,150 | $744,800 | - | - |
$404,150
-
MMBtu
|
- | |
| 02 | 2.2163: Use minimum steam operating pressure | $80,973 | $54,000 |
$1,858
67,800
kWh
|
$889
-
kW-mo/yr
|
$78,226
-
MMBtu
|
- | |
| 03 | 2.3321: Use steam pressure reduction to generate power | $72,044 | $295,680 |
$21,314
2,534,400
kWh
|
$50,730
-
kW-mo/yr
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $69,637 | $1,000 | - | - |
$69,675
-
MMBtu
|
$(-38.0) | |
| 05 | 2.2136: Install / repair insulation on steam lines | $10,128 | $3,390 | - | - |
$10,128
-
MMBtu
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $9,954 | $1,094 |
$8,538
209,931
kWh
|
$1,566
-
kW-mo/yr
|
- | $(-150.0) | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,556 | $10,996 |
$5,521
201,416
kWh
|
$4,035
-
kW-mo/yr
|
- | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $8,609 | $1,000 |
$5,176
188,845
kWh
|
$3,783
-
kW-mo/yr
|
- | $(-350.0) | |
| 09 | 2.3212: Optimize plant power factor | $7,614 | $28,000 |
$7,614
-
kWh
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,796 | $263 |
$1,039
37,921
kWh
|
$757
-
kW-mo/yr
|
- | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,630 | $445 |
$945
34,470
kWh
|
$685
-
kW-mo/yr
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $846 | $50 |
$486
17,745
kWh
|
$360
-
kW-mo/yr
|
- | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $829 | - |
$481
17,554
kWh
|
$348
-
kW-mo/yr
|
- | - | |
| 14 | 2.7241: Install outside air damper / economizer on hvac unit | $781 | $575 |
$241
8,790
kWh
|
$540
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $678,547 | $1,141,293 |
$53,213
3,318,872
kWh
|
$63,693
-
kW-mo/yr
|
$562,179
-
MMBtu
|
$(-538.0) | ||
| TOTAL IMPLEMENTED | $102,580 | $7,372 |
$15,961
480,786
kWh
|
$7,354
-
kW-mo/yr
|
$79,803
-
MMBtu
|
$(-538.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs