ITAC Assessment: WV0395
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ITAC Assessment: WV0395
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Assessment Year 2009
Principal Product White Oils, Waxes and Petrolatums
NAICS 324191: Petroleum Lubricating Oil and Grease Manufacturing
SIC 2911: Petroleum Refining
Sales Range $100
M
to 500
M
# of Employees 140
Plant Area 5,227,200
ft2
Annual Production 50,000
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,082,729 28,771,600
kWh
Electricity Demand $484,753 53,701
kW-mo/yr
Natural Gas $5,558,854 582,079
MMBtu
Fuel Oil #6 $3,404,433 462,008
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $913,629 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $189,911

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3321: Use steam pressure reduction to generate power $216,842 $130,000 $(-7,377.0)
(-196,049)
kWh
$(-2,425.0)
-
kW-mo/yr
$13,341
-
MMBtu
- - - $213,303
02 2.2414: Use waste heat from hot flue gases to preheat $169,299 $189,633 - - $169,299
-
MMBtu
- - - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $144,811 $1,000 - - $76,400
-
MMBtu
$69,086
-
MMBtu
- $(-675.0) -
04 2.2121: Increase amount of condensate returned $114,898 $80,000 - - $26,348
-
MMBtu
$81,350
-
MMBtu
$7,200
-
gal
- -
05 2.2163: Use minimum steam operating pressure $113,873 $56,000 $3,231
85,853
kWh
$849
-
kW-mo/yr
$43,500
-
MMBtu
$66,293
-
MMBtu
- - -
06 2.7134: Use photocell controls $104,843 $11,000 $98,865
2,627,299
kWh
$5,978
-
kW-mo/yr
- - - - -
07 2.2136: Install / repair insulation on steam lines $26,253 $2,304 - - $26,253
-
MMBtu
- - - -
08 2.4157: Establish a predictive maintenance program $18,362 $1,925 $14,054
373,482
kWh
$5,508
-
kW-mo/yr
- - - $(-1,200.0) -
09 2.4221: Install compressor air intakes in coolest locations $3,963 $1,941 $2,581
68,581
kWh
$1,382
-
kW-mo/yr
- - - - -
10 2.7135: Install occupancy sensors $485 $300 $259
6,889
kWh
$226
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $913,629 $474,103 $111,613
2,966,055
kWh
$11,518
-
kW-mo/yr
$355,141
-
MMBtu
$216,729
-
MMBtu
$7,200
-
gal
$(-1,875.0) $213,303
TOTAL IMPLEMENTED $189,911 $5,529 $14,313
380,371
kWh
$5,734
-
kW-mo/yr
$102,653
-
MMBtu
$69,086
-
MMBtu
- $(-1,875.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs