Assessment Year | 2009 |
---|---|
Principal Product | White Oils, Waxes and Petrolatums |
NAICS | 324191: Petroleum Lubricating Oil and Grease Manufacturing |
SIC | 2911: Petroleum Refining |
Sales Range | $100 M to 500M |
# of Employees | 140 |
Plant Area |
5,227,200
ft2
|
Annual Production | 50,000
Tgal
|
Production Hrs. Annual | 8,760
hrs
|
Location (State) | Pennsylvania |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $1,082,729 | 28,771,600 |
kWh
|
$0.038 |
Electricity Demand | $484,753 | 53,701 |
kW-mo/yr
|
$9.03 |
Natural Gas | $5,558,854 | 582,079 |
MMBtu
|
$9.55 |
Fuel Oil #6 | $3,404,433 | 462,008 |
MMBtu
|
$7.37 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $913,629 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $189,911 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #6 Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.3321: Use steam pressure reduction to generate power | $216,842 | $130,000 |
$(-7,377.0)
(-196,049)
kWh
|
$(-2,425.0)
-
kW-mo/yr
|
$13,341
-
MMBtu
|
- | - | - | $213,303 | |
02 | 2.2414: Use waste heat from hot flue gases to preheat | $169,299 | $189,633 | - | - |
$169,299
-
MMBtu
|
- | - | - | - | |
03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $144,811 | $1,000 | - | - |
$76,400
-
MMBtu
|
$69,086
-
MMBtu
|
- | $(-675.0) | - | |
04 | 2.2121: Increase amount of condensate returned | $114,898 | $80,000 | - | - |
$26,348
-
MMBtu
|
$81,350
-
MMBtu
|
$7,200
-
gal
|
- | - | |
05 | 2.2163: Use minimum steam operating pressure | $113,873 | $56,000 |
$3,231
85,853
kWh
|
$849
-
kW-mo/yr
|
$43,500
-
MMBtu
|
$66,293
-
MMBtu
|
- | - | - | |
06 | 2.7134: Use photocell controls | $104,843 | $11,000 |
$98,865
2,627,299
kWh
|
$5,978
-
kW-mo/yr
|
- | - | - | - | - | |
07 | 2.2136: Install / repair insulation on steam lines | $26,253 | $2,304 | - | - |
$26,253
-
MMBtu
|
- | - | - | - | |
08 | 2.4157: Establish a predictive maintenance program | $18,362 | $1,925 |
$14,054
373,482
kWh
|
$5,508
-
kW-mo/yr
|
- | - | - | $(-1,200.0) | - | |
09 | 2.4221: Install compressor air intakes in coolest locations | $3,963 | $1,941 |
$2,581
68,581
kWh
|
$1,382
-
kW-mo/yr
|
- | - | - | - | - | |
10 | 2.7135: Install occupancy sensors | $485 | $300 |
$259
6,889
kWh
|
$226
-
kW-mo/yr
|
- | - | - | - | - | |
TOTAL RECOMMENDED | $913,629 | $474,103 |
$111,613
2,966,055
kWh
|
$11,518
-
kW-mo/yr
|
$355,141
-
MMBtu
|
$216,729
-
MMBtu
|
$7,200
-
gal
|
$(-1,875.0) | $213,303 | ||
TOTAL IMPLEMENTED | $189,911 | $5,529 |
$14,313
380,371
kWh
|
$5,734
-
kW-mo/yr
|
$102,653
-
MMBtu
|
$69,086
-
MMBtu
|
- | $(-1,875.0) | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #6 Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs