| Assessment Year | 2009 |
|---|---|
| Principal Product | aircraft de-icing systems |
| NAICS | 336413: Other Aircraft Parts and Auxiliary Equipment Manufacturing |
| SIC | 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 370 |
| Plant Area |
14,700
ft2
|
| Annual Production | 115,000,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $125,942 | 4,899,679 |
kWh
|
$0.026 |
| Electricity Demand | $137,023 | 12,419 |
kW-mo/yr
|
$11.03 |
| Electricity Fees | $250 | - |
|
- |
| Natural Gas | $331,669 | 27,472 |
MMBtu
|
$12.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $170,416 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $53,090 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1125: Convert to oxyfuel burners | $81,984 | $49,000 |
$(-575.0)
(-22,380)
kWh
|
$(-494.0)
-
kW-mo/yr
|
$2,317
-
MMBtu
|
$80,736 | |
| 02 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $22,727 | $50,200 |
$1,263
49,137
kWh
|
$927
-
kW-mo/yr
|
$23,537
-
MMBtu
|
$(-3,000.0) | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $19,052 | $63,760 |
$(-19.0)
(-756)
kWh
|
$(-132.0)
-
kW-mo/yr
|
$19,203
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,978 | $19,253 |
$8,599
334,605
kWh
|
$7,379
-
kW-mo/yr
|
- | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $7,870 | $8,495 | - | - |
$7,870
-
MMBtu
|
- | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,269 | $600 | - | - |
$5,407
-
MMBtu
|
$(-138.0) | |
| 07 | 2.2437: Recover waste heat from equipment | $3,911 | $4,500 | - | - |
$3,911
-
MMBtu
|
- | |
| 08 | 2.4151: Develop a repair/replace policy | $3,395 | $678 |
$1,901
73,976
kWh
|
$1,632
-
kW-mo/yr
|
- | $(-138.0) | |
| 09 | 2.4157: Establish a predictive maintenance program | $2,940 | $1,000 |
$1,711
66,578
kWh
|
$1,467
-
kW-mo/yr
|
- | $(-238.0) | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $2,627 | $6,370 |
$3,369
131,094
kWh
|
$(-742.0)
-
kW-mo/yr
|
- | - | |
| 11 | 2.2136: Install / repair insulation on steam lines | $1,448 | $619 | - | - |
$1,448
-
MMBtu
|
- | |
| 12 | 2.2628: Utilize a less expensive cooling method | $1,118 | $1,017 |
$324
12,599
kWh
|
$794
-
kW-mo/yr
|
- | - | |
| 13 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $998 | - |
$534
20,780
kWh
|
$464
-
kW-mo/yr
|
- | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $764 | $480 |
$411
15,991
kWh
|
$353
-
kW-mo/yr
|
- | - | |
| 15 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $335 | $158 |
$181
7,027
kWh
|
$154
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $170,416 | $206,130 |
$17,699
688,651
kWh
|
$11,802
-
kW-mo/yr
|
$63,693
-
MMBtu
|
$77,222 | ||
| TOTAL IMPLEMENTED | $53,090 | $72,508 |
$14,189
552,103
kWh
|
$12,023
-
kW-mo/yr
|
$30,392
-
MMBtu
|
$(-3,514.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs