ITAC Assessment: WV0394
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ITAC Assessment: WV0394
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Assessment Year 2009
Principal Product aircraft de-icing systems
NAICS 336413: Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 370
Plant Area 14,700
ft2
Annual Production 115,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $125,942 4,899,679
kWh
Electricity Demand $137,023 12,419
kW-mo/yr
Electricity Fees $250 -
Natural Gas $331,669 27,472
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $170,416 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,090

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.1125: Convert to oxyfuel burners $81,984 $49,000 $(-575.0)
(-22,380)
kWh
$(-494.0)
-
kW-mo/yr
$2,317
-
MMBtu
$80,736
02 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $22,727 $50,200 $1,263
49,137
kWh
$927
-
kW-mo/yr
$23,537
-
MMBtu
$(-3,000.0)
03 2.2414: Use waste heat from hot flue gases to preheat $19,052 $63,760 $(-19.0)
(-756)
kWh
$(-132.0)
-
kW-mo/yr
$19,203
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $15,978 $19,253 $8,599
334,605
kWh
$7,379
-
kW-mo/yr
- -
05 2.2414: Use waste heat from hot flue gases to preheat $7,870 $8,495 - - $7,870
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $5,269 $600 - - $5,407
-
MMBtu
$(-138.0)
07 2.2437: Recover waste heat from equipment $3,911 $4,500 - - $3,911
-
MMBtu
-
08 2.4151: Develop a repair/replace policy $3,395 $678 $1,901
73,976
kWh
$1,632
-
kW-mo/yr
- $(-138.0)
09 2.4157: Establish a predictive maintenance program $2,940 $1,000 $1,711
66,578
kWh
$1,467
-
kW-mo/yr
- $(-238.0)
10 2.4239: Eliminate or reduce compressed air usage $2,627 $6,370 $3,369
131,094
kWh
$(-742.0)
-
kW-mo/yr
- -
11 2.2136: Install / repair insulation on steam lines $1,448 $619 - - $1,448
-
MMBtu
-
12 2.2628: Utilize a less expensive cooling method $1,118 $1,017 $324
12,599
kWh
$794
-
kW-mo/yr
- -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $998 - $534
20,780
kWh
$464
-
kW-mo/yr
- -
14 2.4221: Install compressor air intakes in coolest locations $764 $480 $411
15,991
kWh
$353
-
kW-mo/yr
- -
15 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $335 $158 $181
7,027
kWh
$154
-
kW-mo/yr
- -
TOTAL RECOMMENDED $170,416 $206,130 $17,699
688,651
kWh
$11,802
-
kW-mo/yr
$63,693
-
MMBtu
$77,222
TOTAL IMPLEMENTED $53,090 $72,508 $14,189
552,103
kWh
$12,023
-
kW-mo/yr
$30,392
-
MMBtu
$(-3,514.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs