| Assessment Year | 2008 |
|---|---|
| Principal Product | Pipe plugs and Reducer pushings |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $10 M to 50M |
| # of Employees | 128 |
| Plant Area |
192,000
ft2
|
| Annual Production | 60,000,000
pieces
|
| Production Hrs. Annual | 5,460
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $127,318 | 2,133,000 |
kWh
|
$0.060 |
| Electricity Demand | $64,210 | 5,245 |
kW-mo/yr
|
$12.24 |
| Natural Gas | $41,135 | 3,577 |
MMBtu
|
$11.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $73,567 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $18,045 | $7,420 |
$18,045
-
kWh
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,037 | $8,850 |
$9,680
162,167
kWh
|
$4,357
-
kW-mo/yr
|
- | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,429 | $3,300 | - | - |
$7,429
-
MMBtu
|
|
| 04 | 2.3512: De-energize excess transformer capacity | $6,055 | $4,950 |
$2,614
43,800
kWh
|
$3,441
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,310 | - |
$3,658
61,283
kWh
|
$1,652
-
kW-mo/yr
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $4,106 | $1,120 | - | - |
$4,106
-
MMBtu
|
|
| 07 | 2.4157: Establish a predictive maintenance program | $3,939 | $1,690 |
$2,715
45,479
kWh
|
$1,224
-
kW-mo/yr
|
- | |
| 08 | 2.7232: Replace existing hvac unit with high efficiency model | $3,853 | $13,200 | - | - |
$3,853
-
MMBtu
|
|
| 09 | 2.4151: Develop a repair/replace policy | $2,626 | $1,018 |
$1,810
30,321
kWh
|
$816
-
kW-mo/yr
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,058 | $30 |
$1,422
23,830
kWh
|
$636
-
kW-mo/yr
|
- | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $1,989 | $1,550 |
$1,536
25,740
kWh
|
$453
-
kW-mo/yr
|
- | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,891 | - |
$1,303
21,846
kWh
|
$588
-
kW-mo/yr
|
- | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $1,422 | $225 |
$980
16,417
kWh
|
$442
-
kW-mo/yr
|
- | |
| 14 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $807 | $4,400 | - | - |
$807
-
MMBtu
|
|
| TOTAL RECOMMENDED | $73,567 | $47,753 |
$43,763
430,883
kWh
|
$13,609
-
kW-mo/yr
|
$16,195
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $31,850 | $13,138 |
$22,124
370,666
kWh
|
$9,726
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs