| Assessment Year | 2008 |
|---|---|
| Principal Product | Galvanized Steel |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 150 |
| Plant Area |
160,000
ft2
|
| Annual Production | 700,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,447,260 | 58,798,678 |
kWh
|
$0.025 |
| Electricity Demand | $772,077 | 116,784 |
kW-mo/yr
|
$6.61 |
| Natural Gas | $5,097,957 | 592,909 |
MMBtu
|
$8.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $861,464 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $592,005 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $284,875 | $10,157 | - | - |
$284,875
-
MMBtu
|
- | |
| 02 | 2.1133: Adjust burners for efficient operation | $249,839 | $8,000 | - | - |
$249,839
-
MMBtu
|
- | |
| 03 | 2.2422: Use waste heat from hot flue gases to generate steam | $179,387 | $235,000 | - | - |
$179,387
-
MMBtu
|
- | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $42,970 | $2,500 | - | - |
$43,060
-
MMBtu
|
$(-90.0) | |
| 05 | 2.4151: Develop a repair/replace policy | $29,665 | $1,823 |
$21,821
887,016
kWh
|
$7,934
-
kW-mo/yr
|
- | $(-90.0) | |
| 06 | 2.4224: Upgrade controls on compressors | $19,620 | $8,395 |
$14,203
577,377
kWh
|
$5,417
-
kW-mo/yr
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $16,829 | $2,310 |
$13,531
550,039
kWh
|
$3,298
-
kW-mo/yr
|
- | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $14,852 | $2,980 | - | - |
$14,852
-
MMBtu
|
- | |
| 09 | 2.4157: Establish a predictive maintenance program | $13,433 | $3,500 |
$10,825
440,039
kWh
|
$3,938
-
kW-mo/yr
|
- | $(-1,330.0) | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,725 | $683 |
$4,602
187,068
kWh
|
$1,123
-
kW-mo/yr
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,269 | $530 |
$3,065
124,611
kWh
|
$1,204
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $861,464 | $275,878 |
$68,047
2,766,150
kWh
|
$22,914
-
kW-mo/yr
|
$772,013
-
MMBtu
|
$(-1,510.0) | ||
| TOTAL IMPLEMENTED | $592,005 | $259,483 |
$53,844
2,188,773
kWh
|
$17,497
-
kW-mo/yr
|
$522,174
-
MMBtu
|
$(-1,510.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs