| Assessment Year | 2008 |
|---|---|
| Principal Product | Transformers |
| NAICS | 335311: Power, Distribution, and Specialty Transformer Manufacturing |
| SIC | 3612: Power, Distribution, and Specialty Transformers |
| Sales Range | $50 M to 100M |
| # of Employees | 311 |
| Plant Area |
700,000
ft2
|
| Annual Production | 130
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $554,848 | 13,471,510 |
kWh
|
$0.041 |
| Electricity Demand | $177,315 | 33,497 |
kW-mo/yr
|
$5.29 |
| Electricity Fees | $1,838 | - |
|
- |
| Natural Gas | $737,772 | 73,846 |
MMBtu
|
$9.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $314,272 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $206,132 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $108,677 | - | - | - | - | - | - | $108,677 | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $77,536 | $198,000 |
$(-7,184.0)
(-174,377)
kWh
|
$(-2,962.0)
-
kW-mo/yr
|
- |
$87,682
-
MMBtu
|
- | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $48,102 | $41,400 | - | - | - |
$48,102
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,982 | $71,794 |
$13,449
326,443
kWh
|
$5,533
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $16,912 | $8,070 | - |
$16,912
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.3212: Optimize plant power factor | $7,680 | $24,500 | - | - | $7,680 | - | - | - | |
| 07 | 2.2522: Isolate hot or cold equipment | $5,682 | $952 |
$(-85.0)
(-2,051)
kWh
|
$(-37.0)
-
kW-mo/yr
|
- |
$5,804
-
MMBtu
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $5,504 | $2,520 | - | - | - |
$5,504
-
MMBtu
|
- | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $5,365 | $11,160 | - | - | - |
$5,365
-
MMBtu
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,950 | - |
$3,506
85,080
kWh
|
$1,444
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4157: Establish a predictive maintenance program | $2,687 | $1,000 |
$2,165
52,547
kWh
|
$889
-
kW-mo/yr
|
- | - | $(-367.0) | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,264 | $2,000 | - | - | - |
$2,378
-
MMBtu
|
$(-114.0) | - | |
| 13 | 2.4151: Develop a repair/replace policy | $2,047 | $776 |
$1,449
35,160
kWh
|
$598
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 2.2511: Insulate bare equipment | $2,008 | $1,241 | - | - | - |
$2,008
-
MMBtu
|
- | - | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $2,004 | $87 |
$1,570
38,098
kWh
|
$434
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,266 | $114 |
$991
24,047
kWh
|
$275
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $835 | - |
$592
14,357
kWh
|
$243
-
kW-mo/yr
|
- | - | - | - | |
| 18 | 2.2628: Utilize a less expensive cooling method | $819 | $1,484 |
$560
13,604
kWh
|
$259
-
kW-mo/yr
|
- | - | - | - | |
| 19 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $563 | $585 |
$441
10,712
kWh
|
$122
-
kW-mo/yr
|
- | - | - | - | |
| 20 | 2.4239: Eliminate or reduce compressed air usage | $389 | $470 |
$304
7,371
kWh
|
$85
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $314,272 | $366,153 |
$17,758
430,991
kWh
|
$23,795
-
kW-mo/yr
|
$7,680 |
$156,843
-
MMBtu
|
$(-481.0) | $108,677 | ||
| TOTAL IMPLEMENTED | $206,132 | $144,832 |
$22,812
553,666
kWh
|
$9,152
-
kW-mo/yr
|
$7,680 |
$58,292
-
MMBtu
|
$(-481.0) | $108,677 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs