ITAC Assessment: WV0366
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ITAC Assessment: WV0366
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Assessment Year 2007
Principal Product Fans and Blowers for HVAC units
NAICS 333413: Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment
Sales Range $10
M
to 50
M
# of Employees 107
Plant Area 90,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,185 2,433,655
kWh
Electricity Demand $66,074 5,260
kW-mo/yr
Natural Gas $39,543 2,478
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $68,335 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,286

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,251 $20,735 $8,440
127,483
kWh
$4,811
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,342 - $5,315
80,282
kWh
$3,027
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $7,515 $540 - - - $7,515
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,238 $5,148 $3,776
57,036
kWh
$2,462
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,696 $1,315 $3,823
57,756
kWh
$2,173
-
kW-mo/yr
- - $(-300.0)
06 2.3191: Use demand controller or load shedder $5,275 $7,600 - $5,275
-
kW-mo/yr
- - -
07 2.4157: Establish a predictive maintenance program $4,217 $1,000 $3,026
45,708
kWh
$1,721
-
kW-mo/yr
- - $(-530.0)
08 2.4239: Eliminate or reduce compressed air usage $3,400 $1,050 $2,458
37,125
kWh
$942
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,252 - $2,071
31,280
kWh
$1,181
-
kW-mo/yr
- - -
10 2.4151: Develop a repair/replace policy $2,440 $898 $2,017
30,472
kWh
$1,143
-
kW-mo/yr
- - $(-720.0)
11 2.7241: Install outside air damper / economizer on hvac unit $2,157 $1,030 $1,378
20,819
kWh
$779
-
kW-mo/yr
- - -
12 2.2612: Use cooling tower water instead of refrigeration $1,770 $5,600 $1,280
19,338
kWh
$490
-
kW-mo/yr
- - -
13 2.3212: Optimize plant power factor $1,723 $5,600 - - $1,723 - -
14 2.4221: Install compressor air intakes in coolest locations $1,641 $165 $1,189
17,954
kWh
$452
-
kW-mo/yr
- - -
15 2.2628: Utilize a less expensive cooling method $751 $1,641 $311
4,700
kWh
$440
-
kW-mo/yr
- - -
16 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $667 $282 $483
7,291
kWh
$184
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $68,335 $52,604 $35,567
537,244
kWh
$25,080
-
kW-mo/yr
$1,723 $7,515
-
MMBtu
$(-1,550.0)
TOTAL IMPLEMENTED $43,286 $29,428 $28,383
428,725
kWh
$15,923
-
kW-mo/yr
- - $(-1,020.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs