| Assessment Year | 2007 |
|---|---|
| Principal Product | Sprockets, Gears, Connecting Rods |
| NAICS | 332710: Machine Shops |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 394 |
| Plant Area |
80,000,000
ft2
|
| Annual Production | 48,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,478,639 | 59,027,346 |
kWh
|
$0.025 |
| Electricity Demand | $1,011,123 | 110,990 |
kW-mo/yr
|
$9.11 |
| Electricity Fees | $28,130 | - |
|
- |
| Natural Gas | $144,296 | 12,019 |
MMBtu
|
$12.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $175,709 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $119,100 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3191: Use demand controller or load shedder | $37,506 | $7,700 | - |
$37,506
-
kW-mo/yr
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $29,507 | $12,903 |
$17,099
681,225
kWh
|
$12,408
-
kW-mo/yr
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $28,283 | - |
$16,385
652,804
kWh
|
$11,898
-
kW-mo/yr
|
- | - | |
| 04 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $25,424 | $32,700 |
$25,424
1,012,901
kWh
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,229 | $40,317 |
$9,406
374,730
kWh
|
$6,823
-
kW-mo/yr
|
- | - | |
| 06 | 2.4151: Develop a repair/replace policy | $12,941 | $840 |
$7,701
306,832
kWh
|
$5,590
-
kW-mo/yr
|
- | $(-350.0) | |
| 07 | 2.6214: Shut off pilots in standby equipment | $7,757 | $10,000 | - | - |
$22,317
-
MMBtu
|
$(-14,560.0) | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $6,774 | $640 |
$4,560
181,660
kWh
|
$2,214
-
kW-mo/yr
|
- | - | |
| 09 | 2.7241: Install outside air damper / economizer on hvac unit | $3,398 | $1,070 |
$2,250
89,658
kWh
|
$1,148
-
kW-mo/yr
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,627 | $5,578 |
$2,408
95,927
kWh
|
$219
-
kW-mo/yr
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,393 | $375 |
$1,610
64,141
kWh
|
$783
-
kW-mo/yr
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,696 | $140 |
$1,140
45,415
kWh
|
$556
-
kW-mo/yr
|
- | - | |
| 13 | 2.2628: Utilize a less expensive cooling method | $1,174 | $2,445 |
$791
31,514
kWh
|
$383
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $175,709 | $114,708 |
$88,774
3,536,807
kWh
|
$79,528
-
kW-mo/yr
|
$22,317
-
MMBtu
|
$(-14,910.0) | ||
| TOTAL IMPLEMENTED | $119,100 | $92,853 |
$81,173
3,233,975
kWh
|
$38,277
-
kW-mo/yr
|
- | $(-350.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs