| Assessment Year | 2007 |
|---|---|
| Principal Product | Decorative metal sheets, toys |
| NAICS | 339930: Doll, Toy, and Game Manufacturing |
| SIC | 3944: Games, Toys, and Children's Vehicles, Except Dolls and Bicycles |
| Sales Range | $5 M to 10M |
| # of Employees | 60 |
| Plant Area |
600,000
ft2
|
| Annual Production | 42,000,000
units
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $184,725 | 4,844,700 |
kWh
|
$0.038 |
| Electricity Demand | $288,720 | 14,436 |
kW-mo/yr
|
$20.00 |
| Electricity Fees | $6,862 | - |
|
- |
| Natural Gas | $814,023 | 88,042 |
MMBtu
|
$9.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $153,874 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,073 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $48,535 | $170,000 | - | - |
$48,535
-
MMBtu
|
- | |
| 02 | 2.5195: Change product design to reduce energy requirements | $44,169 | $15,000 | - | - |
$44,169
-
MMBtu
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $31,939 | $70,000 |
$12,699
333,307
kWh
|
$19,240
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $5,938 | $700 | - | - |
$5,938
-
MMBtu
|
- | |
| 05 | 2.4151: Develop a repair/replace policy | $5,516 | $1,900 |
$2,252
59,098
kWh
|
$3,564
-
kW-mo/yr
|
- | $(-300.0) | |
| 06 | 2.4157: Establish a predictive maintenance program | $5,399 | $1,000 |
$2,252
59,098
kWh
|
$3,564
-
kW-mo/yr
|
- | $(-417.0) | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,158 | $400 |
$1,898
49,810
kWh
|
$2,260
-
kW-mo/yr
|
- | - | |
| 08 | 2.2628: Utilize a less expensive cooling method | $2,676 | $3,700 |
$574
15,048
kWh
|
$2,102
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,188 | $25 |
$868
22,783
kWh
|
$1,320
-
kW-mo/yr
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,930 | $300 |
$770
20,203
kWh
|
$1,160
-
kW-mo/yr
|
- | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $1,426 | $900 |
$706
18,533
kWh
|
$720
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $153,874 | $263,925 |
$22,019
577,880
kWh
|
$33,930
-
kW-mo/yr
|
$98,642
-
MMBtu
|
$(-717.0) | ||
| TOTAL IMPLEMENTED | $25,073 | $8,525 |
$7,422
194,763
kWh
|
$12,430
-
kW-mo/yr
|
$5,938
-
MMBtu
|
$(-717.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs