ITAC Assessment: WV0359
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ITAC Assessment: WV0359
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Assessment Year 2007
Principal Product Metal castings of cases and shells
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 77,000
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $326,959 5,835,974
kWh
Natural Gas $69,557 6,265
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,483 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,585

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.7231: Use radiant heater for spot heating $23,898 $37,000 - $23,898
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,126 $26,364 $10,126
180,827
kWh
- -
03 2.4157: Establish a predictive maintenance program $7,631 $3,500 $8,261
147,520
kWh
- $(-630.0)
04 2.2437: Recover waste heat from equipment $7,479 $550 $7,479
133,557
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,306 $18,395 $7,306
130,473
kWh
- -
06 2.4151: Develop a repair/replace policy $5,087 $1,973 $5,507
98,346
kWh
- $(-420.0)
07 2.4239: Eliminate or reduce compressed air usage $2,874 $300 $2,874
51,322
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,840 $2,123 $3,260
58,219
kWh
- $(-420.0)
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,391 - $1,391
24,840
kWh
- -
10 2.4221: Install compressor air intakes in coolest locations $1,313 $850 $1,313
23,440
kWh
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $538 $131 $538
9,612
kWh
- -
TOTAL RECOMMENDED $70,483 $91,186 $48,055
858,156
kWh
$23,898
-
MMBtu
$(-1,470.0)
TOTAL IMPLEMENTED $46,585 $54,186 $48,055
858,156
kWh
- $(-1,470.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs