| Assessment Year | 2007 |
|---|---|
| Principal Product | Polyethylene containment tanks |
| NAICS | 332420: Metal Tank (Heavy Gauge) Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 27 |
| Plant Area |
25,000
ft2
|
| Annual Production | 24,000
pieces
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $81,216 | 1,467,000 |
kWh
|
$0.055 |
| Electricity Demand | $3,338 | 3,338 |
kW-mo/yr
|
$1.00 |
| Electricity Fees | $194 | - |
|
- |
| Natural Gas | $612,376 | 51,082 |
MMBtu
|
$11.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $178,476 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $55,578 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $91,739 | $34,400 | - | - |
$95,105
-
MMBtu
|
$(-3,366.0) | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $27,409 | $34,100 | - | - |
$27,409
-
MMBtu
|
- | |
| 03 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $20,287 | $6,050 | - | - |
$20,287
-
MMBtu
|
- | |
| 04 | 2.1113: Reduce combustion air flow to optimum | $24,675 | $15,300 | - | - |
$24,939
-
MMBtu
|
$(-264.0) | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,775 | $8,600 |
$4,657
84,138
kWh
|
$118
-
kW-mo/yr
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,908 | $5,830 |
$2,860
51,663
kWh
|
$48
-
kW-mo/yr
|
- | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $1,651 | $1,000 |
$1,681
30,360
kWh
|
$43
-
kW-mo/yr
|
- | $(-73.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,029 | - |
$1,004
18,130
kWh
|
$25
-
kW-mo/yr
|
- | - | |
| 09 | 2.4151: Develop a repair/replace policy | $1,016 | $555 |
$1,120
20,240
kWh
|
$28
-
kW-mo/yr
|
- | $(-132.0) | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $998 | $1,555 |
$973
17,512
kWh
|
$25
-
kW-mo/yr
|
- | - | |
| 11 | 2.7135: Install occupancy sensors | $679 | $2,103 |
$626
11,303
kWh
|
$53
-
kW-mo/yr
|
- | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $468 | $78 |
$456
8,245
kWh
|
$12
-
kW-mo/yr
|
- | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $432 | $119 |
$421
7,611
kWh
|
$11
-
kW-mo/yr
|
- | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $410 | $22 |
$403
7,284
kWh
|
$7
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $178,476 | $109,712 |
$14,201
256,486
kWh
|
$370
-
kW-mo/yr
|
$167,740
-
MMBtu
|
$(-3,835.0) | ||
| TOTAL IMPLEMENTED | $55,578 | $35,241 |
$10,517
189,928
kWh
|
$304
-
kW-mo/yr
|
$45,226
-
MMBtu
|
$(-469.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs