| Assessment Year | 2007 |
|---|---|
| Principal Product | crowns and closures |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3466: Crowns and Closures |
| Sales Range | $50 M to 100M |
| # of Employees | 132 |
| Plant Area |
276,021
ft2
|
| Annual Production | 330,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $372,760 | 15,234,666 |
kWh
|
$0.024 |
| Electricity Demand | $278,805 | 32,420 |
kW-mo/yr
|
$8.60 |
| Electricity Fees | $9,622 | - |
|
- |
| Natural Gas | $1,299,006 | 97,768 |
MMBtu
|
$13.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $519,944 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $151,662 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $187,442 | $70,000 | - | - |
$187,442
-
MMBtu
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $99,024 | $30,573 | - | - |
$99,024
-
MMBtu
|
- | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $63,700 | $65,000 | - | - |
$63,805
-
MMBtu
|
$(-105.0) | - | |
| 04 | 2.2437: Recover waste heat from equipment | $47,113 | $11,460 | - | - |
$47,113
-
MMBtu
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $24,887 | $25,000 |
$17,130
700,058
kWh
|
$7,757
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $17,682 | $6,140 |
$13,272
542,387
kWh
|
$8,970
-
kW-mo/yr
|
- | $(-560.0) | $(-4,000.0) | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $17,171 | $10,940 | - | - |
$17,171
-
MMBtu
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,654 | $39,137 |
$9,649
394,311
kWh
|
$5,005
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $9,370 | $5,220 |
$6,446
263,525
kWh
|
$2,924
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,946 | $4,000 | - | - |
$9,051
-
MMBtu
|
$(-105.0) | - | |
| 11 | 2.4157: Establish a predictive maintenance program | $7,728 | $3,500 |
$4,987
203,838
kWh
|
$3,371
-
kW-mo/yr
|
- | $(-630.0) | - | |
| 12 | 2.4314: Use synthetic lubricant | $5,378 | $2,150 |
$3,211
131,241
kWh
|
$2,167
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4151: Develop a repair/replace policy | $5,152 | $1,973 |
$3,325
135,891
kWh
|
$2,247
-
kW-mo/yr
|
- | $(-420.0) | - | |
| 14 | 3.6124: Burn waste oil for heat | $4,426 | $3,700 | - | - |
$4,426
-
MMBtu
|
- | - | |
| 15 | 2.7135: Install occupancy sensors | $2,673 | $2,890 |
$2,673
109,250
kWh
|
- | - | - | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,450 | - |
$1,461
59,704
kWh
|
$989
-
kW-mo/yr
|
- | - | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,148 | $2,700 |
$1,477
60,283
kWh
|
$671
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $519,944 | $284,383 |
$63,631
2,600,488
kWh
|
$34,101
-
kW-mo/yr
|
$428,032
-
MMBtu
|
$(-1,820.0) | $(-4,000.0) | ||
| TOTAL IMPLEMENTED | $151,662 | $152,060 |
$55,433
2,265,409
kWh
|
$28,563
-
kW-mo/yr
|
$72,856
-
MMBtu
|
$(-1,190.0) | $(-4,000.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs