ITAC Assessment: WV0351
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Assessment Year 2006
Principal Product printed material
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 100,000
ft2
Annual Production 12,000,000
units
Production Hrs. Annual 6,864
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $319,718 3,806,816
kWh
Electricity Demand $35,628 9,453
kW-mo/yr
Electricity Fees $1,092 -
Natural Gas $31,968 2,515
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,036 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,805

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7241: Install outside air damper / economizer on hvac unit $18,565 $20,410 $17,547
208,909
kWh
$1,018
-
kW-mo/yr
- -
02 2.4239: Eliminate or reduce compressed air usage $15,204 $480 $14,446
171,984
kWh
$758
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,324 $18,227 $6,792
80,891
kWh
$532
-
kW-mo/yr
- -
04 2.2628: Utilize a less expensive cooling method $4,773 $3,473 $4,479
53,326
kWh
$294
-
kW-mo/yr
- -
05 2.4157: Establish a predictive maintenance program $3,122 $1,000 $2,952
35,160
kWh
$221
-
kW-mo/yr
- $(-51.0)
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,820 $14 $2,707
32
kWh
$113
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,042 - $1,895
22,418
kWh
$147
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $1,639 $117 $1,575
18,818
kWh
$64
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,561 $1,635 $1,501
1,775
kWh
$60
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $1,082 $1,311 $1,082
12,892
kWh
- - -
11 2.4151: Develop a repair/replace policy $876 $32 $1,129
13,478
kWh
$83
-
kW-mo/yr
- $(-336.0)
12 2.2414: Use waste heat from hot flue gases to preheat $630 $1,336 - - $630
-
MMBtu
-
13 2.2625: Chill water to the highest temperature possible $398 $7 $345
4,095
kWh
$53
-
kW-mo/yr
- -
TOTAL RECOMMENDED $60,036 $48,042 $56,450
623,778
kWh
$3,343
-
kW-mo/yr
$630
-
MMBtu
$(-387.0)
TOTAL IMPLEMENTED $27,805 $23,194 $26,599
300,558
kWh
$1,593
-
kW-mo/yr
- $(-387.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs