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ITAC Assessment: UM0378
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ITAC Assessment: UM0378
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Michigan University of Michigan
Assessment Year 2010
Principal Product aluminum alloys
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $100
M
to 500
M
# of Employees 60
Plant Area 100,000
ft2
Annual Production 1,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,827 3,067,582
kWh
Electricity Demand $39,835 6,592
kW-mo/yr
Natural Gas $1,440,846 215,514
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $93,469 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,367

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,490 $31,638 $14,490
241,776
kWh
- -
02 2.4224: Upgrade controls on compressors $2,693 $3,996 $2,693
44,928
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $755 $1,000 $755
12,597
kWh
- -
04 2.6211: Conserve energy by efficient use of vending machines $102 $10 $102
1,700
kWh
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $68,485 $2,000 - - $68,485
-
MMBtu
06 2.2437: Recover waste heat from equipment $3,599 $1,500 - - $3,599
-
MMBtu
07 2.2449: Recover heat from exhausted steam, hot air or hot water $3,345 $7,800 - $3,345 -
TOTAL RECOMMENDED $93,469 $47,944 $18,040
301,001
kWh
$3,345 $72,084
-
MMBtu
TOTAL IMPLEMENTED $93,367 $47,934 $17,938
299,301
kWh
$3,345 $72,084
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs