| Assessment Year | 2006 |
|---|---|
| Principal Product | Corrugated Packaging Boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $50 M to 100M |
| # of Employees | 130 |
| Plant Area |
250,000
ft2
|
| Annual Production | 540,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $319,413 | 7,965,912 |
kWh
|
$0.040 |
| Electricity Demand | $93,533 | 17,223 |
kW-mo/yr
|
$5.43 |
| Electricity Fees | $(-17,438.0) | - |
|
- |
| Natural Gas | $686,289 | 62,845 |
MMBtu
|
$10.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $155,744 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $126,931 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $44,076 | $2,440 | - | - |
$44,076
-
MMBtu
|
- | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $24,663 | $23,600 | - | - |
$24,663
-
MMBtu
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,959 | $88,072 |
$14,865
392,025
kWh
|
$4,094
-
kW-mo/yr
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $17,173 | $16,600 | - | - |
$17,173
-
MMBtu
|
- | |
| 05 | 2.2113: Repair or replace steam traps | $14,508 | $2,500 | - | - |
$14,868
-
MMBtu
|
$(-360.0) | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,094 | $1,000 | - | - |
$8,184
-
MMBtu
|
$(-90.0) | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,063 | - |
$4,711
124,232
kWh
|
$1,352
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,275 | $60 |
$4,455
117,630
kWh
|
$820
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,103 | $8,181 |
$2,822
74,454
kWh
|
$1,281
-
kW-mo/yr
|
- | - | |
| 10 | 2.4157: Establish a predictive maintenance program | $3,679 | $1,000 |
$3,622
95,518
kWh
|
$1,037
-
kW-mo/yr
|
- | $(-980.0) | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $2,824 | $330 |
$2,411
63,423
kWh
|
$413
-
kW-mo/yr
|
- | - | |
| 12 | 3.6124: Burn waste oil for heat | $2,316 | $1,180 | - | - |
$2,316
-
MMBtu
|
- | |
| 13 | 2.4151: Develop a repair/replace policy | $1,612 | $735 |
$1,811
47,759
kWh
|
$521
-
kW-mo/yr
|
- | $(-720.0) | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,174 | $375 |
$989
26,077
kWh
|
$185
-
kW-mo/yr
|
- | - | |
| 15 | 2.2628: Utilize a less expensive cooling method | $454 | $640 |
$356
9,376
kWh
|
$98
-
kW-mo/yr
|
- | - | |
| 16 | 2.4239: Eliminate or reduce compressed air usage | $438 | $250 |
$367
9,653
kWh
|
$71
-
kW-mo/yr
|
- | - | |
| 17 | 2.4235: Remove or close off unneeded compressed air lines | $333 | - |
$333
8,742
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $155,744 | $146,963 |
$36,742
968,889
kWh
|
$9,872
-
kW-mo/yr
|
$111,280
-
MMBtu
|
$(-2,150.0) | ||
| TOTAL IMPLEMENTED | $126,931 | $127,903 |
$28,820
760,065
kWh
|
$8,470
-
kW-mo/yr
|
$91,791
-
MMBtu
|
$(-2,150.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs