| Assessment Year | 2006 |
|---|---|
| Principal Product | Refractory materials & ceramic products |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3297: Nonclay Refractories |
| Sales Range | $10 M to 50M |
| # of Employees | 79 |
| Plant Area |
84,000
ft2
|
| Annual Production | 3,075
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $204,408 | 2,492,160 |
kWh
|
$0.082 |
| Natural Gas | $295,981 | 28,569 |
MMBtu
|
$10.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,851 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $22,813 | $25,350 | - |
$22,813
-
MMBtu
|
- | |
| 02 | 2.1113: Reduce combustion air flow to optimum | $14,538 | $3,000 | - |
$14,898
-
MMBtu
|
$(-360.0) | |
| 03 | 2.7314: Reduce ventilation air | $10,762 | $18,600 |
$4,494
54,791
kWh
|
$6,268
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,642 | $8,678 |
$7,642
93,162
kWh
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $7,373 | $13,940 |
$(-625.0)
(-7,618)
kWh
|
$7,998
-
MMBtu
|
- | |
| 06 | 2.7314: Reduce ventilation air | $4,100 | $6,800 |
$961
11,720
kWh
|
$3,139
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,260 | - |
$2,260
27,556
kWh
|
- | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $1,808 | $1,000 |
$2,715
33,109
kWh
|
- | $(-907.0) | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,346 | $2,540 |
$1,346
16,391
kWh
|
- | - | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $1,322 | $560 |
$1,322
16,045
kWh
|
- | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $1,274 | $470 |
$1,274
15,397
kWh
|
- | - | |
| 12 | 2.7135: Install occupancy sensors | $1,202 | $270 |
$1,202
14,493
kWh
|
- | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,081 | $1,100 |
$1,081
13,185
kWh
|
- | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $1,057 | $390 |
$1,057
12,892
kWh
|
- | - | |
| 15 | 2.4151: Develop a repair/replace policy | $866 | $680 |
$1,346
16,408
kWh
|
- | $(-480.0) | |
| 16 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $545 | $266 |
$625
7,727
kWh
|
- | $(-80.0) | |
| 17 | 2.2437: Recover waste heat from equipment | $528 | $880 | - |
$528
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $80,517 | $84,524 |
$26,700
325,258
kWh
|
$55,644
-
MMBtu
|
$(-1,827.0) | ||
| TOTAL IMPLEMENTED | $52,851 | $39,924 |
$16,967
206,899
kWh
|
$37,711
-
MMBtu
|
$(-1,827.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs