ITAC Assessment: WV0344
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ITAC Assessment: WV0344
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Assessment Year 2006
Principal Product photovoltaic cells and wafers
NAICS 334413: Semiconductor and Related Device Manufacturing
SIC 3674: Semiconductors and Related Devices
Sales Range $50
M
to 100
M
# of Employees 480
Plant Area 180,000
ft2
Annual Production 65
units
Production Hrs. Annual 8,400
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,900,815 47,183,065
kWh
Electricity Demand $192,283 76,210
kW-mo/yr
Electricity Fees $87,833 -
Natural Gas $77,860 6,106
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $211,106 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $170,028

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4151: Develop a repair/replace policy $50,956 $1,472 $50,850
802,820
kWh
$2,890
-
kW-mo/yr
- - $(-2,784.0)
02 2.4157: Establish a predictive maintenance program $41,030 $1,000 $40,680
642,256
kWh
$2,312
-
kW-mo/yr
- - $(-1,962.0)
03 2.4231: Reduce the pressure of compressed air to the minimum required $30,895 $15 $29,232
461,568
kWh
$1,663
-
kW-mo/yr
- - -
04 2.2628: Utilize a less expensive cooling method $22,182 $27,387 $20,620
325,523
kWh
$1,562
-
kW-mo/yr
- - -
05 2.3212: Optimize plant power factor $18,000 $32,500 - - $18,000 - -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $16,147 $26,662 $16,147
254,910
kWh
- - - -
07 2.2625: Chill water to the highest temperature possible $8,710 $44 $8,241
130,181
kWh
$469
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $6,355 $12,137 $6,012
94,917
kWh
$343
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,629 - $5,326
84,091
kWh
$303
-
kW-mo/yr
- - -
10 2.2437: Recover waste heat from equipment $5,177 $1,896 - - - $5,177
-
MMBtu
-
11 2.4221: Install compressor air intakes in coolest locations $3,355 $436 $3,174
50,103
kWh
$181
-
kW-mo/yr
- - -
12 2.2522: Isolate hot or cold equipment $1,256 $1,500 $1,188
18,752
kWh
$68
-
kW-mo/yr
- - -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,197 $1,811 $1,300
20,491
kWh
$13
-
kW-mo/yr
- - $(-116.0)
14 2.4239: Eliminate or reduce compressed air usage $217 $100 $204
3,000
kWh
$13
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $211,106 $106,960 $182,974
2,888,612
kWh
$9,817
-
kW-mo/yr
$18,000 $5,177
-
MMBtu
$(-4,862.0)
TOTAL IMPLEMENTED $170,028 $105,301 $144,109
2,275,111
kWh
$7,604
-
kW-mo/yr
$18,000 $5,177
-
MMBtu
$(-4,862.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs