| Assessment Year | 2006 |
|---|---|
| Principal Product | Dairy |
| NAICS | 311930: Flavoring Syrup and Concentrate Manufacturing |
| SIC | 2086: Bottled and Canned Soft Drinks and Carbonated Waters |
| Sales Range | $100 M to 500M |
| # of Employees | 370 |
| Plant Area |
450,000
ft2
|
| Annual Production | 75,000
Tgal
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,364,436 | 60,885,145 |
kWh
|
$0.022 |
| Electricity Demand | $806,671 | 106,421 |
kW-mo/yr
|
$7.58 |
| Electricity Fees | $155,767 | - |
|
- |
| Natural Gas | $3,768,559 | 445,178 |
MMBtu
|
$8.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $795,728 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $714,641 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $151,419 | $4,500 | - | - |
$151,944
-
MMBtu
|
$(-525.0) | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $124,707 | $188,500 |
$88,096
3,526,400
kWh
|
$36,611
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2121: Increase amount of condensate returned | $103,142 | $100,000 | - | - |
$75,349
-
MMBtu
|
- | $20,000 |
$7,793
-
Tgal
|
|
| 04 | 2.1241: Reduce excessive boiler blowdown | $87,693 | $208,500 | - | - |
$44,052
-
MMBtu
|
$3,500 | $14,747 |
$25,394
-
Tgal
|
|
| 05 | 2.2442: Preheat combustion air with waste heat | $76,391 | $42,250 | - | - |
$76,391
-
MMBtu
|
- | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $74,909 | $77,050 | - | - |
$74,909
-
MMBtu
|
- | - | - | |
| 07 | 2.1212: Operate boilers on high fire setting | $41,893 | $112,000 | - | - |
$41,893
-
MMBtu
|
- | - | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $26,961 | $1,000 |
$20,315
813,075
kWh
|
$8,443
-
kW-mo/yr
|
- | $(-1,797.0) | - | - | |
| 09 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $26,439 | $2,700 | - |
$26,439
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $23,049 | $280 |
$16,280
651,632
kWh
|
$6,769
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2511: Insulate bare equipment | $18,125 | $2,570 | - | - |
$18,125
-
MMBtu
|
- | - | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $15,068 | $1,000 | - | - |
$15,068
-
MMBtu
|
- | - | - | |
| 13 | 2.4151: Develop a repair/replace policy | $11,020 | $1,348 |
$10,158
406,684
kWh
|
$4,222
-
kW-mo/yr
|
- | $(-3,360.0) | - | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,759 | $35 |
$4,773
190,892
kWh
|
$1,986
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,938 | - |
$2,782
111,340
kWh
|
$1,156
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 2.7111: Reduce illumination to minimum necessary levels | $2,240 | $93 |
$1,581
63,387
kWh
|
$659
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,975 | $2,344 |
$1,596
63,847
kWh
|
$659
-
kW-mo/yr
|
- | $(-280.0) | - | - | |
| TOTAL RECOMMENDED | $795,728 | $744,170 |
$145,581
5,827,257
kWh
|
$86,944
-
kW-mo/yr
|
$497,731
-
MMBtu
|
$(-2,462.0) | $34,747 |
$33,187
-
Tgal
|
||
| TOTAL IMPLEMENTED | $714,641 | $667,027 |
$141,218
5,652,530
kWh
|
$85,129
-
kW-mo/yr
|
$422,822
-
MMBtu
|
$(-2,462.0) | $34,747 |
$33,187
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs