ITAC Assessment: WV0341
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ITAC Assessment: WV0341
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Assessment Year 2006
Principal Product Micro Toner and Ribbons
NAICS 325992: Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 3861: Photographic Equipment and Supplies
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 88,000
ft2
Annual Production 790,000
lb
Production Hrs. Annual 3,016
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,605 3,095,240
kWh
Electricity Demand $99,487 12,267
kW-mo/yr
Natural Gas $86,925 7,983
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,061 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,457

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2426: Use waste heat from flue gases to heat space conditioning air $7,713 $2,370 $(-49.0)
(-1,758)
kWh
$(-68.0)
-
kW-mo/yr
$7,830
-
MMBtu
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,073 $1,800 $1,427
51,098
kWh
$1,646
-
kW-mo/yr
- -
03 2.2511: Insulate bare equipment $2,679 $543 - - $2,679
-
MMBtu
-
04 2.2442: Preheat combustion air with waste heat $2,635 $2,695 - - $2,635
-
MMBtu
-
05 2.4221: Install compressor air intakes in coolest locations $2,388 $625 $1,107
39,669
kWh
$1,281
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $1,532 $600 $713
25,479
kWh
$819
-
kW-mo/yr
- -
07 2.7144: Install spectral reflectors / delamp $1,368 $2,700 $549
19,762
kWh
$819
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,253 $1,270 $631
22,387
kWh
$722
-
kW-mo/yr
- $(-100.0)
09 2.7142: Utilize higher efficiency lamps and/or ballasts $850 - $396
14,151
kWh
$454
-
kW-mo/yr
- -
10 2.2628: Utilize a less expensive cooling method $571 $525 $287
10,255
kWh
$284
-
kW-mo/yr
- -
11 2.4151: Develop a repair/replace policy $501 $213 $372
13,185
kWh
$429
-
kW-mo/yr
- $(-300.0)
12 2.2625: Chill water to the highest temperature possible $498 $25 $230
8,262
kWh
$268
-
kW-mo/yr
- -
TOTAL RECOMMENDED $25,061 $13,366 $5,663
202,490
kWh
$6,654
-
kW-mo/yr
$13,144
-
MMBtu
$(-400.0)
TOTAL IMPLEMENTED $18,457 $6,821 $3,884
138,732
kWh
$4,464
-
kW-mo/yr
$10,509
-
MMBtu
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs