ITAC Assessment: SU0229
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ITAC Assessment: SU0229
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Assessment Year 2006
Principal Product Porcelain Insulators
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264: Porcelain Electrical Supplies
Sales Range $10
M
to 50
M
# of Employees 116
Plant Area 350,000
ft2
Annual Production 1,200
ton
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $213,875 3,657,253
kWh
Electricity Demand $102,063 10,598
kW-mo/yr
Electricity Fees $7,563 -
Natural Gas $948,148 116,418
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,583 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,527

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $14,635 - - - - - $14,635
02 4.821: Pay bills on time to avoid late fees $12,392 - - - - - $12,392
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,878 - $5,212
89,856
kWh
$1,666
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,547 - $3,189
54,990
kWh
$1,358
-
kW-mo/yr
- - -
05 2.4314: Use synthetic lubricant $3,930 - $2,755
47,502
kWh
$1,175
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,224 - $2,502
43,130
kWh
$722
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,893 $630 $3,113
53,680
kWh
$780
-
kW-mo/yr
- - -
08 2.1232: Keep boiler tubes clean $5,210 $1,534 - - $5,210
-
MMBtu
- -
09 2.4221: Install compressor air intakes in coolest locations $1,794 $563 $1,419
24,460
kWh
$375
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $238 $313 $85
1,454
kWh
$19
-
kW-mo/yr
- $64 $70
11 2.7135: Install occupancy sensors $145 $222 $145
2,496
kWh
- - - -
12 2.2414: Use waste heat from hot flue gases to preheat $13,544 $26,000 - - $13,544
-
MMBtu
- -
13 2.6211: Conserve energy by efficient use of vending machines $372 $845 $305
5,256
kWh
$67
-
kW-mo/yr
- - -
14 2.2511: Insulate bare equipment $781 $2,198 - - $781
-
MMBtu
- -
TOTAL RECOMMENDED $71,583 $32,305 $18,725
322,824
kWh
$6,162
-
kW-mo/yr
$19,535
-
MMBtu
$64 $27,097
TOTAL IMPLEMENTED $35,527 $2,164 $13,582
234,168
kWh
$4,343
-
kW-mo/yr
$5,210
-
MMBtu
- $12,392
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs