| Assessment Year | 2006 |
|---|---|
| Principal Product | Automotive metal stamping and assemblies |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 130 |
| Plant Area |
150,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 2,550
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $161,539 | 2,068,275 |
kWh
|
$0.078 |
| Electricity Demand | $49,712 | 7,287 |
kW-mo/yr
|
$6.82 |
| Electricity Fees | $325 | - |
|
- |
| Natural Gas | $138,108 | 15,163 |
MMBtu
|
$9.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $29,438 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,664 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,620 | $11,160 |
$4,690
60,107
kWh
|
$1,930
-
kW-mo/yr
|
- | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,951 | - |
$3,512
44,829
kWh
|
$1,439
-
kW-mo/yr
|
- | - | |
| 03 | 2.2511: Insulate bare equipment | $3,744 | $990 | - | - |
$3,744
-
MMBtu
|
- | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,721 | $1,000 | - | - |
$3,781
-
MMBtu
|
$(-60.0) | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $3,690 | $8,160 | - | - |
$3,690
-
MMBtu
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $2,245 | $370 |
$1,931
24,612
kWh
|
$794
-
kW-mo/yr
|
- | $(-480.0) | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,423 | $100 |
$1,007
12,978
kWh
|
$416
-
kW-mo/yr
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,363 | $925 |
$961
12,432
kWh
|
$402
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,098 | $1,270 |
$824
10,463
kWh
|
$334
-
kW-mo/yr
|
- | $(-60.0) | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $583 | $150 |
$412
5,278
kWh
|
$171
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $29,438 | $24,125 |
$13,337
170,699
kWh
|
$5,486
-
kW-mo/yr
|
$11,215
-
MMBtu
|
$(-600.0) | ||
| TOTAL IMPLEMENTED | $20,664 | $14,040 |
$12,376
158,267
kWh
|
$5,084
-
kW-mo/yr
|
$3,744
-
MMBtu
|
$(-540.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs