| Assessment Year | 2006 |
|---|---|
| Principal Product | Thermoplastics Resins |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
250,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $535,757 | 10,860,000 |
kWh
|
$0.049 |
| Electricity Demand | $202,206 | 25,631 |
kW-mo/yr
|
$7.89 |
| Electricity Fees | $1,024 | - |
|
- |
| Natural Gas | $14,714 | 1,178 |
MMBtu
|
$12.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $94,761 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $61,670 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6124: Establish equipment maintenance schedule | $30,361 | $6,000 |
$5,361
108,703
kWh
|
- | - | - | $25,000 | |
| 02 | 2.2511: Insulate bare equipment | $24,000 | $10,954 |
$17,893
362,819
kWh
|
$5,728
-
kW-mo/yr
|
$379
-
MMBtu
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $17,026 | - |
$12,995
263,407
kWh
|
$4,031
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $5,133 | $1,000 |
$4,640
94,053
kWh
|
$1,438
-
kW-mo/yr
|
- | $(-945.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,593 | - |
$2,722
55,200
kWh
|
$871
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2625: Chill water to the highest temperature possible | $2,611 | $45 |
$1,980
39,955
kWh
|
$631
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4151: Develop a repair/replace policy | $2,505 | $709 |
$2,326
16,048
kWh
|
$719
-
kW-mo/yr
|
- | $(-540.0) | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,078 | $8 |
$1,691
34,399
kWh
|
$387
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2628: Utilize a less expensive cooling method | $1,916 | $4,108 |
$2,095
42,485
kWh
|
$679
-
kW-mo/yr
|
- | $(-45.0) | $(-813.0) | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,289 | $820 |
$1,127
22,747
kWh
|
$252
-
kW-mo/yr
|
- | $(-90.0) | - | |
| 11 | 2.7111: Reduce illumination to minimum necessary levels | $1,129 | $590 |
$853
17,366
kWh
|
$276
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $1,013 | $210 |
$824
16,717
kWh
|
$189
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7135: Install occupancy sensors | $983 | $580 |
$983
19,880
kWh
|
- | - | - | - | |
| 14 | 2.2414: Use waste heat from hot flue gases to preheat | $814 | $1,740 | - | - |
$814
-
MMBtu
|
- | - | |
| 15 | 2.4235: Remove or close off unneeded compressed air lines | $310 | - |
$310
6,287
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $94,761 | $26,764 |
$55,800
1,100,066
kWh
|
$15,201
-
kW-mo/yr
|
$1,193
-
MMBtu
|
$(-1,620.0) | $24,187 | ||
| TOTAL IMPLEMENTED | $61,670 | $14,916 |
$48,344
948,878
kWh
|
$14,522
-
kW-mo/yr
|
$379
-
MMBtu
|
$(-1,575.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs