ITAC Assessment: WV0334
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ITAC Assessment: WV0334
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Assessment Year 2006
Principal Product Industrial Storage Bins
NAICS 337215: Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 190,000
ft2
Annual Production 24,500,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $899,353 13,300,200
kWh
Electricity Demand $200,721 22,768
kW-mo/yr
Electricity Fees $1,689 -
Natural Gas $106,204 10,148
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $120,653 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $70,261

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.7231: Use radiant heater for spot heating $50,392 $80,000 - - - $50,392
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $21,971 $13,343 $17,146
327,210
kWh
$4,825
-
kW-mo/yr
- - -
03 2.3212: Optimize plant power factor $20,449 $12,020 - - $20,449 - -
04 2.4151: Develop a repair/replace policy $11,461 $648 $9,916
189,278
kWh
$2,385
-
kW-mo/yr
- - $(-840.0)
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,398 $350 - $5,398
-
kW-mo/yr
- - -
06 2.7314: Reduce ventilation air $3,560 $892 $768
14,650
kWh
$185
-
kW-mo/yr
- $2,607
-
MMBtu
-
07 2.7135: Install occupancy sensors $2,103 $473 $2,103
40,141
kWh
- - - -
08 2.7111: Reduce illumination to minimum necessary levels $1,543 $650 $829
15,739
kWh
$714
-
kW-mo/yr
- - -
09 2.2628: Utilize a less expensive cooling method $1,275 $2,748 $1,028
19,631
kWh
$247
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,226 - $744
14,209
kWh
$482
-
kW-mo/yr
- - -
11 2.4221: Install compressor air intakes in coolest locations $874 $145 $706
13,444
kWh
$168
-
kW-mo/yr
- - -
12 2.4239: Eliminate or reduce compressed air usage $401 $170 $322
6,153
kWh
$79
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $120,653 $111,439 $33,562
640,455
kWh
$14,483
-
kW-mo/yr
$20,449 $52,999
-
MMBtu
$(-840.0)
TOTAL IMPLEMENTED $70,261 $31,439 $33,562
640,455
kWh
$14,483
-
kW-mo/yr
$20,449 $2,607
-
MMBtu
$(-840.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs