| Assessment Year | 2006 |
|---|---|
| Principal Product | Custom Plastic Molds |
| NAICS | 326160: Plastics Bottle Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
175,000
ft2
|
| Annual Production | 19,300,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $918,686 | 22,128,315 |
kWh
|
$0.042 |
| Electricity Demand | $144,427 | 38,644 |
kW-mo/yr
|
$3.74 |
| Electricity Fees | $(-48,959.0) | - |
|
- |
| Natural Gas | $10,035 | 923 |
MMBtu
|
$10.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $69,689 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,090 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $26,457 | $2,863 |
$23,293
592,446
kWh
|
$3,164
-
kW-mo/yr
|
- | - | |
| 02 | 2.2622: Replace existing chiller with high efficiency model | $14,629 | $65,300 |
$12,879
327,574
kWh
|
$1,750
-
kW-mo/yr
|
- | - | |
| 03 | 2.7226: Use computer programs to optimize hvac performance | $10,110 | $17,100 |
$9,147
180,301
kWh
|
$963
-
kW-mo/yr
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $4,584 | $765 |
$4,669
118,665
kWh
|
$635
-
kW-mo/yr
|
$(-720.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,028 | - |
$3,548
90,182
kWh
|
$480
-
kW-mo/yr
|
- | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,921 | - |
$3,452
87,900
kWh
|
$469
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,100 | $8,245 |
$2,546
64,639
kWh
|
$554
-
kW-mo/yr
|
- | - | |
| 08 | 2.2628: Utilize a less expensive cooling method | $1,280 | - |
$5,898
150,016
kWh
|
$800
-
kW-mo/yr
|
$(-135.0) | $(-5,283.0) | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $955 | $190 |
$841
21,379
kWh
|
$114
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $411 | $150 |
$362
9,214
kWh
|
$49
-
kW-mo/yr
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $214 | $123 |
$241
6,141
kWh
|
$33
-
kW-mo/yr
|
$(-60.0) | - | |
| TOTAL RECOMMENDED | $69,689 | $94,736 |
$66,876
1,648,457
kWh
|
$9,011
-
kW-mo/yr
|
$(-915.0) | $(-5,283.0) | ||
| TOTAL IMPLEMENTED | $42,090 | $11,873 |
$37,508
953,832
kWh
|
$5,302
-
kW-mo/yr
|
$(-720.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs