ITAC Assessment: TT0074
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ITAC Assessment: TT0074
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Assessment Year 2011
Principal Product Auto Parts
NAICS 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range greater than $500
M
# of Employees 700
Plant Area 800,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,890,886 30,432,000
kWh
Electricity Demand $790,429 66,800
kW-mo/yr
Electricity Fees $(-169,155.0) -
Natural Gas $128,564 21,611
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $179,605 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $85,755

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $33,855 $61,400 $20,900
347,500
kWh
$7,455
-
kW-mo/yr
- $5,500
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,100 $5,000 $3,100
42,924
kWh
- - -
03 2.2511: Insulate bare equipment $48,800 $37,500 $48,800
675,854
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $25,250 $7,500 $25,250
420,705
kWh
- - -
05 2.4226: Use / purchase optimum sized compressor $52,200 $95,100 $36,000
599,283
kWh
$16,200
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $6,100 $12,000 - - $6,100
-
MMBtu
-
07 2.3212: Optimize plant power factor $10,300 $21,000 - $10,300
-
kW-mo/yr
- -
TOTAL RECOMMENDED $179,605 $239,500 $134,050
2,086,266
kWh
$33,955
-
kW-mo/yr
$6,100
-
MMBtu
$5,500
TOTAL IMPLEMENTED $85,755 $103,900 $72,800
1,066,278
kWh
$7,455
-
kW-mo/yr
- $5,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs