| Assessment Year | 2005 |
|---|---|
| Principal Product | Iron and Steel Castings |
| NAICS | 333613: Mechanical Power Transmission Equipment Manufacturing |
| SIC | 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 332 |
| Plant Area |
440,000
ft2
|
| Annual Production | 41,250,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $542,669 | 13,369,600 |
kWh
|
$0.041 |
| Electricity Demand | $170,952 | 32,255 |
kW-mo/yr
|
$5.30 |
| Electricity Fees | $(-47,385.0) | - |
|
- |
| Natural Gas | $565,064 | 68,657 |
MMBtu
|
$8.23 |
| Fuel Oil #2 | $17,820 | 1,512 |
MMBtu
|
$11.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $115,637 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $78,660 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $35,587 | $11,800 | - | - |
$35,587
-
MMBtu
|
- | - | - | |
| 02 | 2.2514: Cover open tanks | $19,992 | $60,000 | - | - |
$19,992
-
MMBtu
|
- | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $16,985 | $1,088 | - | - |
$16,985
-
MMBtu
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $12,841 | $10,360 |
$9,698
239,088
kWh
|
$3,143
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7232: Replace existing hvac unit with high efficiency model | $9,423 | $8,360 | - | - |
$(-8,397.0)
-
MMBtu
|
$17,820
-
MMBtu
|
- | - | |
| 06 | 2.4151: Develop a repair/replace policy | $6,007 | $729 |
$5,119
126,283
kWh
|
$1,320
-
kW-mo/yr
|
- | - | $(-432.0) | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,535 | $8,398 |
$4,364
107,439
kWh
|
$1,171
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7232: Replace existing hvac unit with high efficiency model | $4,468 | $11,504 |
$2,973
73,250
kWh
|
$1,495
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,268 | - |
$2,702
66,554
kWh
|
$566
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $799 | $299 |
$773
18,993
kWh
|
$164
-
kW-mo/yr
|
- | - | $(-108.0) | $(-30.0) | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $732 | $294 |
$605
14,918
kWh
|
$127
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $115,637 | $112,832 |
$26,234
646,525
kWh
|
$7,986
-
kW-mo/yr
|
$64,167
-
MMBtu
|
$17,820
-
MMBtu
|
$(-540.0) | $(-30.0) | ||
| TOTAL IMPLEMENTED | $78,660 | $51,744 |
$26,234
646,525
kWh
|
$7,986
-
kW-mo/yr
|
$27,190
-
MMBtu
|
$17,820
-
MMBtu
|
$(-540.0) | $(-30.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs