ITAC Assessment: WV0328
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ITAC Assessment: WV0328
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Assessment Year 2005
Principal Product Horse Radish Food Condiments
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 51,498
ft2
Annual Production 32,500,000
lb
Production Hrs. Annual 3,120
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,801 2,587,200
kWh
Electricity Demand $26,955 5,588
kW-mo/yr
Electricity Fees $2,613 -
Natural Gas $35,014 3,401
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,904 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,255

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.515: Install shelves / racks to utilize unused space $89,602 $72,720 $36,348
492,803
kWh
$3,254
-
kW-mo/yr
- - $50,000 -
02 2.2628: Utilize a less expensive cooling method $4,992 - $6,137
83,212
kWh
$550
-
kW-mo/yr
- $(-75.0) - $(-1,620.0)
03 2.7232: Replace existing hvac unit with high efficiency model $3,942 $18,000 $1,556
21,096
kWh
$781
-
kW-mo/yr
$1,605
-
MMBtu
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,040 $60 $831
11,263
kWh
$209
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $948 - $756
10,159
kWh
$192
-
kW-mo/yr
- - - -
06 2.4314: Use synthetic lubricant $649 $30 $519
7,032
kWh
$130
-
kW-mo/yr
- - - -
07 2.4151: Develop a repair/replace policy $646 $278 $804
10,841
kWh
$202
-
kW-mo/yr
- $(-360.0) - -
08 2.4221: Install compressor air intakes in coolest locations $406 $430 $324
4,424
kWh
$82
-
kW-mo/yr
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $397 $120 $413
5,586
kWh
$104
-
kW-mo/yr
- $(-90.0) - $(-30.0)
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $282 $1,530 $225
3,047
kWh
$57
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $102,904 $93,168 $47,913
649,463
kWh
$5,561
-
kW-mo/yr
$1,605
-
MMBtu
$(-525.0) $50,000 $(-1,650.0)
TOTAL IMPLEMENTED $7,255 $19,988 $4,585
61,992
kWh
$1,545
-
kW-mo/yr
$1,605
-
MMBtu
$(-450.0) - $(-30.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs