| Assessment Year | 2005 |
|---|---|
| Principal Product | Water Based Adhesives |
| NAICS | 325520: Adhesive Manufacturing |
| SIC | 2891: Adhesives and Sealants |
| Sales Range | $10 M to 50M |
| # of Employees | 35 |
| Plant Area |
44,000
ft2
|
| Annual Production | 22,000,000
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $68,718 | 1,310,808 |
kWh
|
$0.052 |
| Natural Gas | $157,567 | 15,879 |
MMBtu
|
$9.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $41,085 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,805 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $11,686 | $2,140 | - |
$11,686
-
MMBtu
|
- | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $9,890 | $3,960 | - |
$9,890
-
MMBtu
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $8,323 | $3,960 | - |
$8,323
-
MMBtu
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,759 | $1,000 | - |
$2,807
-
MMBtu
|
- | $(-48.0) | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,613 | $2,644 |
$1,613
30,772
kWh
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,057 | $696 |
$1,057
20,217
kWh
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $476 | $632 | - |
$476
-
MMBtu
|
- | - | |
| 08 | 2.4314: Use synthetic lubricant | $415 | $24 |
$415
8,030
kWh
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $388 | $176 |
$476
9,093
kWh
|
- | - | $(-88.0) | |
| 10 | 2.4151: Develop a repair/replace policy | $342 | $60 |
$630
12,013
kWh
|
- | - | $(-288.0) | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $301 | $135 |
$301
5,749
kWh
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $246 | - |
$246
4,759
kWh
|
- | - | - | |
| 13 | 2.2628: Utilize a less expensive cooling method | $224 | $120 |
$224
4,269
kWh
|
- | - | - | |
| 14 | 3.4116: Meter recycled water (to reduce sewer charges) | $3,365 | $96 | - | - |
$3,365
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $41,085 | $15,643 |
$4,962
94,902
kWh
|
$33,182
-
MMBtu
|
$3,365
-
Tgal
|
$(-424.0) | ||
| TOTAL IMPLEMENTED | $28,805 | $8,272 |
$3,048
58,381
kWh
|
$22,816
-
MMBtu
|
$3,365
-
Tgal
|
$(-424.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs