| Assessment Year | 2005 |
|---|---|
| Principal Product | Rubber Seals for Automotive Vehicles |
| NAICS | 339991: Gasket, Packing, and Sealing Device Manufacturing |
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $5 M to 10M |
| # of Employees | 100 |
| Plant Area |
155,000
ft2
|
| Annual Production | 2,204,623
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $260,035 | 4,031,100 |
kWh
|
$0.065 |
| Electricity Fees | $11,783 | - |
|
- |
| Natural Gas | $54,816 | 6,008 |
MMBtu
|
$9.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $58,033 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,269 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $16,088 | $12,504 | - | - |
$16,088
-
MMBtu
|
- | - | |
| 02 | 2.3212: Optimize plant power factor | $10,956 | $11,550 | - | $10,956 | - | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $7,144 | $662 |
$7,144
110,880
kWh
|
- | - | - | - | |
| 04 | 2.7224: Reduce space conditioning during non-working hours | $7,050 | $653 | - | - |
$7,050
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,009 | - |
$5,009
77,880
kWh
|
- | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $3,529 | $408 | - | - |
$3,529
-
MMBtu
|
- | - | |
| 07 | 2.4151: Develop a repair/replace policy | $2,990 | $257 |
$3,242
50,279
kWh
|
- | - | $(-252.0) | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,637 | $420 |
$2,003
31,063
kWh
|
- | - | $(-126.0) | $(-240.0) | |
| 09 | 2.7135: Install occupancy sensors | $851 | $426 |
$851
13,176
kWh
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $832 | $2,612 |
$832
12,882
kWh
|
- | - | - | - | |
| 11 | 2.2628: Utilize a less expensive cooling method | $775 | $521 |
$775
12,055
kWh
|
- | - | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $756 | $260 |
$756
11,850
kWh
|
- | - | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $416 | $276 |
$416
6,362
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $58,033 | $30,549 |
$21,028
326,427
kWh
|
$10,956 |
$26,667
-
MMBtu
|
$(-378.0) | $(-240.0) | ||
| TOTAL IMPLEMENTED | $26,269 | $5,290 |
$19,837
308,010
kWh
|
- |
$7,050
-
MMBtu
|
$(-378.0) | $(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs