ITAC Assessment: WV0324
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ITAC Assessment: WV0324
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Assessment Year 2005
Principal Product Press Wood Pallets
NAICS 321920: Wood Container and Pallet Manufacturing
SIC 2448: Wood Pallets and Skids
Sales Range $5
M
to 10
M
# of Employees 35
Plant Area 35,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $350,087 5,536,500
kWh
Electricity Fees $6,678 -
Natural Gas $375,885 70,043
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,937 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,081

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $11,798 $10,700 - $11,798 - -
02 2.2511: Insulate bare equipment $7,542 $6,594 - - $7,542
-
MMBtu
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,407 $900 $5,407
83,919
kWh
- - -
04 2.4151: Develop a repair/replace policy $2,674 $135 $2,794
43,364
kWh
- - $(-120.0)
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,788 - - $1,788 - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,567 - $1,567
24,373
kWh
- - -
07 2.2437: Recover waste heat from equipment $1,475 $1,005 $(-378.0)
(-5,860)
kWh
- $1,853
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,399 $60 $1,399
21,709
kWh
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,312 $165 $1,492
23,275
kWh
- - $(-180.0)
10 2.4231: Reduce the pressure of compressed air to the minimum required $831 $70 $831
12,891
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $748 $2,542 $748
11,602
kWh
- - -
12 2.4221: Install compressor air intakes in coolest locations $396 $140 $396
6,156
kWh
- - -
TOTAL RECOMMENDED $36,937 $22,311 $14,256
221,429
kWh
$13,586 $9,395
-
MMBtu
$(-300.0)
TOTAL IMPLEMENTED $20,081 $10,406 $12,839
199,424
kWh
- $7,542
-
MMBtu
$(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs