ITAC Assessment: WV0321
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ITAC Assessment: WV0321
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Assessment Year 2005
Principal Product Ground and Machined Parts
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $1
M
to 5
M
# of Employees 75
Plant Area 55,000
ft2
Annual Production 4,800,000
pieces
Production Hrs. Annual 4,862
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $152,855 1,944,000
kWh
Electricity Demand $39,589 5,923
kW-mo/yr
Electricity Fees $1,593 -
Natural Gas $53,550 5,381
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,688 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,649

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,415 $1,613 $3,650
46,294
kWh
$765
-
kW-mo/yr
- -
02 2.4325: Upgrade conveyors $2,844 $4,000 $2,350
29,959
kWh
$494
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,508 $9,090 $2,074
26,313
kWh
$434
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,125 $454 $2,004
25,389
kWh
$421
-
kW-mo/yr
- $(-300.0)
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,363 $25 $1,129
14,258
kWh
$234
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,363 $2,650 $1,129
14,258
kWh
$234
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,340 $210 $1,106
14,139
kWh
$234
-
kW-mo/yr
- -
08 2.7491: Insulate glazing, walls, ceilings, and roofs $1,323 $1,782 - - $1,323
-
MMBtu
-
09 2.4151: Develop a repair/replace policy $875 $312 $1,221
15,529
kWh
$254
-
kW-mo/yr
- $(-600.0)
10 2.4221: Install compressor air intakes in coolest locations $532 $140 $438
5,537
kWh
$94
-
kW-mo/yr
- -
TOTAL RECOMMENDED $18,688 $20,276 $15,101
191,676
kWh
$3,164
-
kW-mo/yr
$1,323
-
MMBtu
$(-900.0)
TOTAL IMPLEMENTED $12,649 $14,144 $11,207
142,041
kWh
$2,342
-
kW-mo/yr
- $(-900.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs