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ITAC Assessment: WV0320
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ITAC Assessment: WV0320
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
West Virginia University West Virginia University
Assessment Year 2005
Principal Product Machine Tool Products
NAICS 331529: Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366: Copper Foundries
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 104,000
ft2
Annual Production 10,400,000
pieces
Production Hrs. Annual 6,656
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $144,112 1,807,200
kWh
Electricity Demand $33,233 4,966
kW-mo/yr
Electricity Fees $593 -
Natural Gas $19,012 1,735
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,505 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,033

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,626 $30,000 $13,572
170,287
kWh
$2,054
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,978 $5,805 $4,322
54,151
kWh
$656
-
kW-mo/yr
- - - -
03 3.6124: Burn waste oil for heat $4,770 $4,000 - - $3,650
-
MMBtu
$1,120
-
gal
- -
04 2.7135: Install occupancy sensors $4,359 $4,750 $3,784
47,517
kWh
$575
-
kW-mo/yr
- - - -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $4,094 $2,700 $3,177
39,848
kWh
$917
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,232 - $2,804
35,144
kWh
$428
-
kW-mo/yr
- - - -
07 2.4227: Use compressor air filters $2,183 $800 $1,896
23,780
kWh
$287
-
kW-mo/yr
- - - -
08 2.2437: Recover waste heat from equipment $1,732 $1,645 - - $1,732
-
MMBtu
- - -
09 2.4151: Develop a repair/replace policy $1,621 $213 $1,929
24,026
kWh
$292
-
kW-mo/yr
- - $(-600.0) -
10 2.2442: Preheat combustion air with waste heat $975 $955 - - $975
-
MMBtu
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $728 $667 $654
8,322
kWh
$74
-
kW-mo/yr
- - - -
12 2.4221: Install compressor air intakes in coolest locations $487 $400 $420
5,290
kWh
$67
-
kW-mo/yr
- - - -
13 2.2628: Utilize a less expensive cooling method $474 $488 $327
4,242
kWh
$147
-
kW-mo/yr
- - - -
14 2.4231: Reduce the pressure of compressed air to the minimum required $457 $430 $397
4,982
kWh
$60
-
kW-mo/yr
- - - -
15 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $438 $80 $1,004
12,562
kWh
$154
-
kW-mo/yr
- - $(-600.0) $(-120.0)
16 2.1135: Repair furnaces and oven doors so that they seal efficiently $351 $26 $304
3,809
kWh
$47
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $46,505 $52,959 $34,590
433,960
kWh
$5,758
-
kW-mo/yr
$6,357
-
MMBtu
$1,120
-
gal
$(-1,200.0) $(-120.0)
TOTAL IMPLEMENTED $34,033 $46,290 $28,839
361,695
kWh
$4,782
-
kW-mo/yr
$1,732
-
MMBtu
- $(-1,200.0) $(-120.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs