| Assessment Year | 2005 |
|---|---|
| Principal Product | Custom Engineered Foam Products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3131: Boot and Shoe Cut Stock and Findings |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
100,000
ft2
|
| Annual Production | 10,000,000
pieces
|
| Production Hrs. Annual | 4,914
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $154,859 | 2,771,240 |
kWh
|
$0.056 |
| Electricity Demand | $45,881 | 8,012 |
kW-mo/yr
|
$5.73 |
| Natural Gas | $46,314 | 6,699 |
MMBtu
|
$6.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $28,555 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,434 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $7,154 | $535 |
$2,734
48,931
kWh
|
$682
-
kW-mo/yr
|
$3,738
-
MMBtu
|
- | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $6,038 | $1,300 |
$4,829
86,346
kWh
|
$1,209
-
kW-mo/yr
|
- | - | |
| 03 | 2.6242: Minimize operation of equipment maintained in standby condition | $3,621 | $4,400 | - | - |
$3,621
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,456 | - |
$1,964
35,243
kWh
|
$492
-
kW-mo/yr
|
- | - | |
| 05 | 2.2628: Utilize a less expensive cooling method | $2,354 | $1,476 |
$1,647
29,476
kWh
|
$707
-
kW-mo/yr
|
- | - | |
| 06 | 2.2442: Preheat combustion air with waste heat | $2,156 | $5,590 | - | - |
$2,156
-
MMBtu
|
- | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,615 | $1,000 | - | - |
$1,755
-
MMBtu
|
$(-140.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,207 | $3,570 |
$966
17,239
kWh
|
$241
-
kW-mo/yr
|
- | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $820 | $660 |
$656
11,720
kWh
|
$164
-
kW-mo/yr
|
- | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $573 | $300 |
$458
8,167
kWh
|
$115
-
kW-mo/yr
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $561 | $327 |
$786
14,064
kWh
|
$195
-
kW-mo/yr
|
- | $(-420.0) | |
| TOTAL RECOMMENDED | $28,555 | $19,158 |
$14,040
251,186
kWh
|
$3,805
-
kW-mo/yr
|
$11,270
-
MMBtu
|
$(-560.0) | ||
| TOTAL IMPLEMENTED | $17,434 | $10,492 |
$7,106
127,197
kWh
|
$1,774
-
kW-mo/yr
|
$9,114
-
MMBtu
|
$(-560.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs