| Assessment Year | 2005 |
|---|---|
| Principal Product | Aluminum Extrusions |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $10 M to 50M |
| # of Employees | 350 |
| Plant Area |
250,000
ft2
|
| Annual Production | 8,000,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $862,751 | 10,810,288 |
kWh
|
$0.080 |
| Electricity Demand | $478,777 | 28,719 |
kW-mo/yr
|
$16.67 |
| Electricity Fees | $16,083 | - |
|
- |
| Natural Gas | $558,049 | 73,019 |
MMBtu
|
$7.64 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $114,160 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $104,604 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7243: Improve air circulation with destratification fans / other methods | $39,332 | $8,388 |
$(-695.0)
(-19,551)
kWh
|
$(-895.0)
-
kW-mo/yr
|
$40,922
-
MMBtu
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $21,012 | $3,064 |
$541
15,134
kWh
|
$217
-
kW-mo/yr
|
$20,254
-
MMBtu
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,845 | $6,470 |
$7,770
218,695
kWh
|
$6,075
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $12,757 | $620 |
$7,006
197,180
kWh
|
$5,751
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,670 | $587 |
$5,361
150,749
kWh
|
$4,401
-
kW-mo/yr
|
- | $(-572.0) | $(-520.0) | |
| 06 | 2.2514: Cover open tanks | $5,974 | $12,120 | - | - |
$5,974
-
MMBtu
|
- | - | |
| 07 | 2.4151: Develop a repair/replace policy | $4,198 | $330 |
$2,592
72,957
kWh
|
$2,134
-
kW-mo/yr
|
- | $(-528.0) | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,582 | $11,537 |
$1,724
48,526
kWh
|
$1,858
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $3,258 | $360 |
$1,791
50,170
kWh
|
$1,467
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7232: Replace existing hvac unit with high efficiency model | $1,532 | $5,220 |
$665
12,306
kWh
|
$867
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $114,160 | $48,696 |
$26,755
746,166
kWh
|
$21,875
-
kW-mo/yr
|
$67,150
-
MMBtu
|
$(-1,100.0) | $(-520.0) | ||
| TOTAL IMPLEMENTED | $104,604 | $25,039 |
$25,031
697,640
kWh
|
$20,017
-
kW-mo/yr
|
$61,176
-
MMBtu
|
$(-1,100.0) | $(-520.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs