| Assessment Year | 2005 |
|---|---|
| Principal Product | Hose and Tubing |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3082: Unsupported Plastics Profile Shapes |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
160,000
ft2
|
| Annual Production | 180,000
thousand feet
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $164,861 | 9,297,199 |
kWh
|
$0.018 |
| Electricity Demand | $263,729 | 15,625 |
kW-mo/yr
|
$16.88 |
| Electricity Fees | $60,117 | - |
|
- |
| Natural Gas | $95,444 | 12,083 |
MMBtu
|
$7.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $96,900 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,932 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $28,323 | - | - |
$39,273
-
kW-mo/yr
|
- | $(-10,950.0) | |
| 02 | 2.7231: Use radiant heater for spot heating | $23,795 | $50,000 | - | - |
$23,795
-
MMBtu
|
- | |
| 03 | 2.2628: Utilize a less expensive cooling method | $13,415 | $5,677 |
$4,609
190,450
kWh
|
$8,806
-
kW-mo/yr
|
- | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $6,217 | $490 |
$3,180
131,400
kWh
|
$3,037
-
kW-mo/yr
|
- | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $6,041 | $60 |
$6,041
249,660
kWh
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,531 | $680 |
$2,687
111,094
kWh
|
$2,564
-
kW-mo/yr
|
- | $(-720.0) | |
| 07 | 2.4151: Develop a repair/replace policy | $4,392 | $855 |
$2,983
123,353
kWh
|
$2,849
-
kW-mo/yr
|
- | $(-1,440.0) | |
| 08 | 2.2511: Insulate bare equipment | $4,285 | $128 |
$2,193
90,537
kWh
|
$2,092
-
kW-mo/yr
|
- | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $2,086 | $2,295 | - | - |
$2,086
-
MMBtu
|
- | |
| 10 | 2.4151: Develop a repair/replace policy | $1,435 | $2,075 |
$734
30,296
kWh
|
$701
-
kW-mo/yr
|
- | - | |
| 11 | 2.7135: Install occupancy sensors | $1,219 | $2,680 |
$1,219
50,458
kWh
|
- | - | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $761 | $205 |
$390
16,092
kWh
|
$371
-
kW-mo/yr
|
- | - | |
| 13 | 2.7111: Reduce illumination to minimum necessary levels | $400 | $240 |
$206
8,410
kWh
|
$194
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $96,900 | $65,385 |
$24,242
1,001,750
kWh
|
$59,887
-
kW-mo/yr
|
$25,881
-
MMBtu
|
$(-13,110.0) | ||
| TOTAL IMPLEMENTED | $29,932 | $7,633 |
$18,899
781,004
kWh
|
$11,107
-
kW-mo/yr
|
$2,086
-
MMBtu
|
$(-2,160.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs